MIR-01雪茄烟卷制机组逆序式调节方法建模及仿真

摘要

In order to produce more qualified cigars from MIR-01 cigar making machine combination, a reverse order adjustment method was proposed by combining with some adjusting procedures in the proper order adjustment method, corresponding adjustment procedure and the technical requirements of eight key links were determined. A model of the machine adjustment method was developed, and its effectiveness was verified by simulation tests. The results showed that the success rate of adjustment reached 100%; comparing with the proper order adjustment method, adjustment time was saved by 6 min, the rate of qualified cigars increased by 1.5 percentage points, the consumption of filler, binder and wrapper per 10 000 cigars reduced by 0.4 kgs, 52 pieces and 24 pieces, respectively. Simulation model described the actual production situation with the accuracy of 80%, simulation values and actual values presented the same trend. The proposed adjustment method effectively reduces the time for machine adjustment and improves the rate of qualified cigars.%为提高MIR-01雪茄烟卷制机组合格烟支生产数量，与顺序式机组调节方法的部分操作流程相结合，提出了一种逆序式调节方法，确定了调节流程以及8个关键环节的技术要求，建立了机组调节方法模型，并利用仿真试验验证了模型的有效性。结果表明，逆序式调节成功率达100%；比顺序式调节节省时间6 min，烟支合格率逆序式比顺序式高1.5百分点；采用逆序式方法调节后，芯烟消耗减少0.4 kg/万支，茄套消耗减少52张/万支，茄衣消耗减少24张/万支。建立的仿真模型能够真实描述实际生产现状，准确率达80%，模型值与实际值具有相同趋势。提出的逆序式调节方法能够有效减少机组调节时间，提高烟支合格率。