Continuous Production of Fullerenes and Other Carbon Nanomaterials on a Semi-Industrial Scale using Plasma Technology

摘要

A new production method is presented allowing the production of bulk quantities of fullerenes and other carbon nanomaterials using a 3-phase thermal plasma (260 kW). The main characteristics of this method lie in the independent control of the carbon throughput by injection of a solid carbon feedstock, and the immediate extraction of the synthesised product from the reactor, allowing production on a continuous basis. The currently investigated plasma facility is of an intermediate scale between lab-size and an industrial pilot plant, ready for further up scaling to an industrial size. The influence of a large number of different carbon precursors, plasma gases and operating conditions on the fullerene yield has been studied. At this state, quantities of up to 1 kg of carbon can be processed per hour with further scope for increase, leading to production rates for this type of materials not achievable with any other technology at present.