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PROSPECTS OF USAGE OF MATERIALS WITH FULLERENE COATINGS FOR ENDOPROSTHESIS OF JOINTS

机译:富勒烯涂层材料在关节内膜上的应用前景

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Research of physical-chemical properties of fullerene based materials which was actively conducted last year has opened a lot of new possibilities for practical applications of these materials. Among the most promising applications of these materials is its usage as coatings in fricton pairs to increase wear resistance that is the topical task for some medical devices. Modern design of hip prosthesis is usually based on usage of titanium alloy Ti 6A1 4V and polyethylene with superhigh molecular weight Chirulen. Friction pair of such endoprosthesis consists of titanium head and polyethylene cup. One of the shortcomings of the endoprosthesis is insufficient tribological properties of the device. For example, polyethylene wearing of such friction pair makes from 75 up to 250 μm per year. This process is accompanied by derivation of wearing products, which are collected in ambient tissues and cause inflammatory, allerginic and other negative processes in an organism, and also displacement wearing surfaces relative to one another. It results in derivation of undesirable gap between the surfaces, and further - to loosening of the endoprosthesis and loss of its functional properties. Therefore, due to loosening, 3-5 years after operation almost all existing types of hip prosthesis should be substituted completely or need replacements of some components. Wearing rate of components in ceramics - polyethylene friction pair is about an order of magnitude lower. But due to low ceramics toughness usage of ceramic heads in hip prosthesis is limited. To improve tribological properties the ceramic - polyethylene friction pairs are used where the wearing of components is about tenfold lower. However due to low toughness usage of ceramic heads is limited. Therefore search of new designs and materials for manufacturing of friction pairs gains the increasing urgency. This study is dealing with fullerene based materials as coatings to wearing surfaces of hip endoprosthesis. The physico-chemical properties of fullerene C_(60 on) coating on Ti 6Al 4V titanium alloy were studied and wear resistance of polyethylene Chirulen coupled with this alloy coated or uncoated by fullerene was measured. For comparison the wear was measured for pair Al_20_3 medical ceramics - Chirulen.
机译:去年积极进行的基于富勒烯的材料的物理化学性质的研究为这些材料的实际应用打开了许多新的可能性。这些材料最有前途的应用之一是将其用作摩擦副中的涂层,以提高耐磨性,这是某些医疗设备的主要任务。髋关节假体的现代设计通常基于钛合金Ti 6A1 4V和超高分子量聚乙烯《 Chirulen》的使用。这种内置假体的摩擦副由钛制头部和聚乙烯杯组成。内置假体的缺点之一是该装置的摩擦学性能不足。例如,这种摩擦副的聚乙烯磨损量为每年75至250μm。这一过程伴随着穿戴产品的产生,这些产品被收集在周围组织中并在生物体中引起发炎,过敏和其他负面过程,还使穿戴表面彼此相对移位。这导致在表面之间产生不希望的间隙,并且进一步导致内假体的松弛和其功能特性的丧失。因此,由于松动,术后3-5年内几乎所有现有类型的髋关节假体都应完全替换或需要更换某些组件。陶瓷-聚乙烯摩擦副中的部件磨损率大约降低一个数量级。但是由于陶瓷的韧性低,髋关节假体中陶瓷头的使用受到限制。为了提高摩擦学性能,在零件的磨损降低约十倍的情况下使用陶瓷-聚乙烯摩擦副。但是,由于韧性低,陶瓷头的使用受到限制。因此,寻找用于制造摩擦副的新设计和新材料变得越来越紧迫。这项研究涉及富勒烯基材料作为髋关节假体磨损表面的涂层。研究了在Ti 6Al 4V钛合金上富勒烯C_(60 on)涂层的物理化学性质,并测量了与该合金结合的富勒烯涂层或未涂层的聚乙烯<< Chirulen >>的耐磨性。为了比较,测量了一对Al_20_3医用陶瓷的磨损-“ Chirulen”。

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