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The Overlooked Condition Monitoring Technique Multiple Case Studies on Critical Rotating Machinery

机译:忽视状态监测技术对临界旋转机械的多种案例研究

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Lateral vibration is the most commonly measured type of vibration in machinery.However,lateral motion in the XY plane does not completely describe all the possible directions of motion of machine components.Torsional vibrations do not get the attention that they should.Since torsional vibration is more difficult to measure than lateral vibration,it is often ignored,due to an"out of sight,out of mind"attitude.In fact,torsional vibration can be quite severe and can produce damaging cyclic stresses that can cause a fatigue failure.Rotating machines are all involved in the delivery or transformation of power,and power delivery requires transmission of torque.The applied torque causes the shaft to twist about its rotational axis.Thus,instead of measuring displacement relative to an equilibrium position,torsion requires measuring the angle of twist of the shaft at different axial positions.All rotating machineries undergo some fraction of degrees of torsional vibration during operations.In many cases,the torsional vibrations are not as easily identified as the translational vibrations,due to lack of simple and direct measurement devices.Typical damages developed under excessive torsional vibrations include shaft cracks,coupling cracks,gear wear,gear tooth failures,key failures,shrink fit slippage,etc.Today torsional vibration detection and monitoring becomes an important step in rotating machinery condition monitoring [Eshleman 1977,Muszynska,A.G.1992,Naldi,L.B.(June 9-13,2008),Naldi,L.G.2011].Today the machinery diagnostic services team of Baker Hughes,Bently Nevada uses ADRE raw data along with self-developed Matlab executable [Huageng,L,Howard,B,Menon,A,Peton,N,Roengchai,C.2013,Luo,H.C.2013] application for diagnostic purposes based on phase demodulation process to the signals generated by Keyphasor~R or zebra tape of tooth wheels.In this article torsional issues will be illustrated with data and pictures using 6 real cases from the industry.
机译:横向振动是机械中最常用的振动类型。然而,XY平面中的横向运动并不完全描述机器组件的所有可能的运动方向。螺母振动不会引起他们应该的注意。扭转振动比横向振动更难以测量,它经常被忽略,由于“看不见,心不在焉”的态度。事实上,扭转振动可能是非常严重的,可以产生可能导致疲劳失效的损伤循环应力。协议机器都参与了电力的输送或转换,电力输送需要扭矩传递。施加的扭矩导致轴绕其旋转轴扭转。这些,而不是测量相对于平衡位置的位移,扭转需要测量角度在不同轴向位置的轴扭转。在运营期间,旋转机械在旋转机器经历一些扭转振动程度。任何情况下,由于缺乏简单和直接的测量装置,扭转振动不如平移振动。在过度扭转振动下显影的典型损坏包括轴裂缝,耦合裂缝,齿轮磨损,齿轮齿失效,关键故障,收缩配合滑动.Today扭转振动检测和监测成为旋转机械状况监测的重要一步[Eshleman 1977,Muszynska,Ag1992,Naldi,LB(6月9日至3,2008),Naldi,LG2011] .today机械诊断服务贝克休斯队,Bentent Nevada使用Adre原始数据以及自主研发的Matlab可执行文件[Huageng,L,Loward,B,Menon,A,Peton,N,Roengchai,C.2013,Luo,HC2013]应用为了基于相位解调过程的诊断目的,以齿轮的关键词〜R或斑马带产生的信号。在本文中,扭转问题将使用来自行业的6个真实情况的数据和图片来说明数据和图片。

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