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Pilot-scale development of cavitation jet deinking

机译:空化喷射脱墨的试验规模发展

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A new deinking method for paper recycling using a fluid-jet cavitation technique has been developed. The in-house, laboratory-scale device could reveal that cavitation-jet (CV-jet) treatment without deinking chemicals decreased ink and dirt contents in deinked pulp. As the next step, the first pilot-scale deinking device, ten times larger than lab device, was designed. The specifications of the pilot device were determined by the experiments using lab device. The newly developed pilot device was settled in a deinked pulp mill. The effects of multi-jet nozzles within a reacting vessel depending on consistencies of the deinked pulp were investigated. The operation stability of the device was examined as well. It was found that the shape and size of effective CV zone for ink detachment were changed by the diameter of nozzle and upstream pressure of the jet. The results from batch CV treatment of deinked pulp revealed that the device could treat the pulp with the consistency up to 3.8 % by weight and decrease attached ink, dirt speckles and macrostickies without addition of deinking chemicals. Hydrophobic colloidal materials including microstickies after CV treatment became more difficult to attach to hydrophobic surfaces. Continuous CV treatment gave similar results those from batch treatment. Two types of multiple nozzle arrangements, parallel and cross nozzle modes, decreased dirt speckles to the same level of mill disperser. On the other hand, the reductions of macrostickies by those modes were higher than the disperser. Since the treatment consistency increased more than 3 %, the efficiency of the treatment and the performance of the device were significantly improved. This could be a big step to practical use of CV treatment. Consequently, it is considered that CV treatment is a new, practical technology for paper recycling.
机译:开发了一种新的使用流体喷射空化技术回收纸张回收方法。内部的实验室规模的装置可以揭示空化喷射(CV-JET)处理而不会脱墨化学品在脱墨纸浆中减少墨水和污垢含量。作为下一步,设计了第一个先导级脱墨装置,比实验室设备大十倍。通过使用实验室装置的实验确定导频装置的规格。新开发的试验装置在脱墨纸浆厂沉淀。研究了根据脱墨纸浆的常量反应容器内的多喷嘴喷嘴的影响。还检查了装置的操作稳定性。结果发现,通过喷嘴的喷嘴和上游压力的直径改变了用于墨水脱离的有效CV区的形状和尺寸。来自脱墨纸浆的分批CV处理的结果显示,该装置可以将纸浆处理,其稠度高达3.8%(重量),并且在不添加脱墨化学物质的情况下减少附着的墨水,污垢斑点和宏观晶状体。在CV处理后,疏水性胶体材料,包括微生物,变得更加难以连接到疏水表面。连续的CV处理得到了与批量治疗类似的结果。两种类型的多个喷嘴布置,平行和交叉喷嘴模式,降低污垢斑点到相同水平的磨削水平。另一方面,这些模式的宏观分子的减少高于分散器。由于治疗一致性增加超过3%,因此治疗的效率和装置的性能显着提高。这可能是实际使用CV治疗的一大步。因此,认为CV处理是一种新的纸张回收技术。

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