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Preventing Gas Locking in Sucker Rod Pumps using an Actuated Traveling Solenoid Valve

机译:使用致动的行星电磁阀防止在吸盘杆泵中锁定气体

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Gas locking has been a problem accompanying the ball and seat Sucker Rod Pump ever since its inception in the oil industry. A gas lock occurs when, contrary to the normal functioning of an SRP, due to a gas influx from the standing valve, the pressure exerted by the fluid below the traveling valve in the closed chamber does not overcome the weight of liquid column lying above the traveling valve in the pump barrel. This fails to lift the ball off the seat. This paper brings forth the design of a Sucker Rod Pump consisting of a solenoid actuated hydraulic valve in the traveling plunger seat to address this failure. The traveling section contains a hydraulic valve in the plunger seat in conjugation with a solenoid actuator at the surface for executing an open or close mode. The electric supply for the valve is provided through a wire conduit in the polish rod connected to a control system installed at the surface. A sensor is placed to sense the event of beginning of each, up as well as down, stroke of the plunger. Based on this trigger, at the beginning of every down stroke, the solenoid is set on to provide power for the valve to open. This external drive for the valve opening compensates for the negative variation in magnitude of the fluid pressure differential between the traveling and standing sections, thus enabling fluid intake into the pump barrel. When the end of the stroke is sensed, the hydraulic valve piston is seated back for the valve to close. This enables the lifting of the fluid in the pump barrel during the upstroke. This design aims at latency free synchronization of the valve opening and closing with pump reciprocation under circumstances of gas interference. From first principle, this mechanism of voluntarily open the traveling valve during the downward motion would prevent the problem of gas lock. This would also increase the efficiency by eliminating non producing compression strokes which are also a cause for pump breakdown.
机译:自从石油工业中成立以来,煤气锁定是伴随着球和座椅杆泵的问题。当与从站立阀的气体流入的气体流入时,抵触SRP的正常功能时,发生气体锁定的液体锁定时,由闭合室中的行驶阀下方的流体施加的压力不会克服躺在上方的液体柱的重量泵桶中的行驶阀。这未能将球抬起座位。本文提出了一种由行进柱塞座上的螺线管驱动液压阀组成的吸盘杆泵的设计,以解决这种故障。行进部分在柱塞座中包含液压阀,其在表面上与螺线管致动器缀合,用于执行打开或闭合模式。阀门的电源通过连接到安装在表面上的控制系统的抛光杆中的线管道提供。放置传感器以感测每个开始的事件,向上,柱塞的行程。基于此触发,在每次下行行程开始时,螺线管设置为为阀门提供电源。该阀门开口的该外部驱动器补偿了行进和钝化部分之间的流体压差的大小的负变化,从而使液体进入泵筒中。当检测到行程的结束时,液压阀活塞靠在阀门以关闭。这使得能够在上行程期间抬起泵筒中的流体。这种设计旨在在气体干​​扰情况下通过阀门开启和泵往来的延迟自由同步。从第一原理,这种机制在向下运动期间自动打开行驶阀将防止气锁的问题。这还将通过消除非生产压缩冲程来提高效率,这也是泵击穿的原因。

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