To control proppant flowback during well production, proppant is often coated with a curable resin to obtain bonding between grains. However, current curable resin systems often have short cure times, allowing the resin coating on proppant to cure prematurely before complete placement into the target fractures, or creating operational issues if removal of the proppant from the wellbore is required. As another option, proppant can be coated with a tackifier polymer to maintain propped fracture conductivity by mitigating migration and intrusion of formation particulates into the proppant pack. The use of only a tackifier polymer does not offer sufficient cohesion to lock the proppant in place under high production flow rates. This paper presents the results of a laboratory study to demonstrate and quantify the performance of a new resin system that provides both tackiness and the option of delayed consolidation to effectively overcome these shortcomings. To achieve both delayed consolidation and agglomeration properties, a study involved coating proppants with a resin mixture comprised of a curable resin, a tackifier polymer, and a catalyst (when needed) before blending the coated proppant grains into a fracturing fluid. After the coated proppant was packed in place, consolidation levels were observed to increase as a function of time and temperature. Mixing ratios between resin and tackifier components of this new resin system are adjustable to achieve the designed coating performance (e.g., high consolidation strength with low tackiness, or vice versa). Catalyst addition controls cure kinetics to obtain consolidation for the proppant pack, when necessary. Combining the delayed consolidation and agglomeration properties into a single proppant coating provides the ability to immobilize the proppant and also mitigate formation sand and fines migration to greatly enhance and sustain proppant pack conductivity. Potential applications for field treatments using this resin system are discussed. In multistage fracturing treatments, the delayed curing resin allows a more flexible schedule so that drilling/milling techniques are not required to retrieve the consolidated proppant left inside the wellbore between fracturing stages. With respect to frac-pack type treatments, delayed consolidation also allows effective removal of excess coated proppant by reversing out after its placement into the fractures and screen-casing annulus packing is complete.
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