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Flow Induced Vibration Of Subsea Gas Production Systems Caused By Choke Valves

机译:流量诱导扼流阀引起的海底气体生产系统振动

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In the design of subsea flow systems the integrity and reliability is paramount. As the equipment must be designed to operate at a large variety of conditions, inherent to the many processes, evaluation of the integrity is complex. . Flow induced pulsations and vibrations can cause serious design and production problems, especially in subsea gas production systems. Mechanical vibrations can be induced by internal and external flow through a complex process that is affected by numerous factors such as the piping geometry, flow conditions and fluid properties. Wellhead choke valves are commonly used to control the flow of fluids from the reservoir. During production, significant noise is produced by the flow as it passes through the choke. The noise is of broadband nature: it can be described by pressure pulsations with frequencies over a large range (1-20 kHz). The subsequent vibration levels can become significant when the pressure pulsations match with a certain acoustic or mechanical resonance mode of the production piping, and can lead to an increased risk of failure of nearby equipment. The paper describes a method to examine the mechanical loads on nearby equipment due to the vibrations induced by the usage of a wellhead choke by the means of Computational Fluid Dynamics (CFD) simulations and Finite Element Modeling (FEM). Numerical experiments were performed on a generic piping system consisting of standard pipes and bends as well as a fictive ensemble of sensor block and choke valve to explore: 1) the acoustic eigenmodes of the piping, 2) the mechanical eigenmodes of the piping and equipment, and 3) the resulting mechanical loads on the subsea equipment. It is shown that typical frequencies characteristic of noise related fatigue are such that the number of cycles, easily reaching 1010 within a few months, can be regarded as the primary source instead of the maximum stress levels. Some aspects are not considered in the current approach, such as the effect of the medium and the surrounding. These will lead to slightly lower cyclic stress estimates, and will therefore not invalidate the presented method as a worst case estimation of noise induced vibrational stresses.
机译:在外部流量系统的设计中,完整性和可靠性是至关重要的。由于设备必须设计成在各种条件下运行,因此众多过程固有,完整性的评估是复杂的。 。流动诱导的脉动和振动可能导致严重的设计和生产问题,特别是在海底天然气生产系统中。通过内部和外部流动诱导机械振动,通过诸如管道几何形状,流动条件和流体性质的许多因素影响的复杂过程来诱导。井口扼流圈通常用于控制来自储存器的流体流动。在生产过程中,由于它通过扼流圈,流量产生了显着的噪音。噪声具有宽带性质:可以通过压力脉动描述,频率超过大范围(1-20 kHz)。当压力脉动与生产管道的某个声学或机械共振模式匹配时,随后的振动水平可能变得显着,并且可以导致附近设备失效的风险增加。本文介绍了一种在附近设备上检查机械负载的方法,由于计算流体动力学(CFD)模拟和有限元模拟(FEM)使用井口扼流圈引起的振动引起的振动。在由标准管道和弯道组成的通用管道系统上进行数值实验以及传感器块的虚构集合和呼吸阀,以探索:1)管道的声学eIgenmodes,2)管道和设备的机械特征模点, 3)在海底设备上产生的机械负载。结果表明,噪声相关疲劳的典型频率使得循环的数量,在几个月内容易达到1010,可以被视为主要来源而不是最大应力水平。目前的方法不考虑一些方面,例如培养基和周围的效果。这些将导致循环应力估计略低,因此不会使呈现的方法无效,作为噪声引起的振动应力的最坏情况估计。

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