Development of a Testbed for Pipeline Flushing - ID# 19409

摘要

Pipelines which carry radioactive waste within the DOE complex should be properly flushed, particularly in the cases where stationary or moving beds of solid sediment occur, or lines are prone to hydrogen gas buildup. Present guidelines establish a minimum for the amount of water used for post-transfer flushing operations to achieve satisfactory cleaning of pipelines. However, further studies are needed to limit the amount of water used for flushing operations, thus minimizing the consequent downstream waste. These efforts are significantly helpful to DOE waste remediation sites by preserving tank storage, preventing additional waste processing, and minimizing dilution and changes in waste chemistry. An experimental pipe loop designed for study of non-Newtonian slurry flushing is currently being developed at the Florida International University (FIU). The testbed is designed to investigate parameters that effect the efficiency of flushing operations. The objective is to find flush velocity values/modes which lead to satisfactory cleaning of transport lines with a minimum amount of water usage. The developed methodologies will be streamlined according to the demands from both Hanford and Savannah River sites. A test matrix containing parameters such as pipeline length, flow rate, and simulant composition (solid concentration, rheology, particle size and density) has been developed. In the initial phase of testing, material composition and loop length will be fixed to a mixture of 17 wt% kaolin in water (to attain density, viscosity, and yield stress in the applicable range to operations at Savannah River and Hanford sites) and 165 feet, respectively. This matrix provides a parametric study on the flush velocity. Prescribed velocities in this test matrix comply with the maximum and minimum recommended flush velocity values by the flushing guidelines for Hanford waste (RPP-RPT-59600, Rev. 0, SRNL-STI-2015-00014, TFC-ENG-STD-26, REV C-l). Efforts will focus on creating repeatable sediment beds inside the pipeline in both fully-flooded and gravity-drained systems. Bed characterization (i.e., measurement of sediment height, solids concentration, and rheology) will be conducted to ensure consistency of initial conditions between tests. A combination of PulseEcho technique, Coriolis meter, and optical inspections will be used to accomplish initial bed characterization (ensuring consistency between tests), control/monitor density variations (initial bed creation, flush velocity control, and post-flush evaluations), and serve as reference (validation of PulseEcho and pipe surface cleanness evaluation), respectively. This paper will present the details of the development of the test loop and the test matrix.