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ENHANCEMENT OF INDUCTION HEATING EFFICIENCY ON MOLD SURFACE USING FERRITE MATERIALS

机译:使用铁氧体材料提高模具表面上的感应加热效率

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Mold temperature plays a significant role to the quality of injection molding process. A high mold temperature setting is feasible to enhance the molding quality but prolongs the cooling time. Use of induction heating to heat the mold surface only seems to provide a feasible solution without scarifying the molding cycle. Still, there exist some problems to be resolved in induction heating such as proximity effect. The proximity effect is the sudden interaction of magnetic fields that are generated because of two nearby coils with inverse current directions, affecting the change of flux. It causes significant decrease of heating efficiency and thereby generates non-uniform heating. To eliminate its drawback, this study proposes a novel magnetic shielding induction heating method by employing ferrite materials to enhance both the heat efficiency and uniformity. Comparing to conventional magnetic concentrator, experimental results depict that the proposed method can efficiently improve the influence of proximity effect; thus increases heating rate and obtains more uniform temperature distribution.
机译:模具温度对注塑过程的质量起着重要作用。高模温度设定是可行的,可以增强模塑质量,但延长冷却时间。使用感应加热加热模具表面似乎提供了可行的解决方案而不会造成模塑循环。仍然,在感应加热中存在一些问题,例如接近效果。邻近效应是由于两个附近的线圈具有逆电流方向的磁场的突然相互作用,影响了通量的变化。它导致加热效率显着降低,从而产生不均匀的加热。为了消除其缺点,本研究通过采用铁氧体材料来提高热效率和均匀性来提出一种新型磁屏蔽感应加热方法。比较常规磁集中器,实验结果描绘了所提出的方法可以有效地提高邻近效应的影响;因此提高加热速率并获得更均匀的温度分布。

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