It has been a challenge for two decades to assemble the extremely strong carbon nanotubes (CNTs) into macroscopic CNT composites that break the strength ceiling of carbon fiber composites. Here we report the fast incorporation of long CNTs into polymer matrix using a novel approach, stretch-winding, to produce composites that are much stronger than any current engineering composite (see Fig. 1). The CNT composites reach a strength of 3.8 GPa (see Fig. 2), an excellent electrical conductivity and a high thermal conductivity (see Fig. 3). These superior properties are primarily derived from the long length, high volume fraction, good alignment and reduced waviness of the CNTs that are produced. The combination of high strength and excellent electrical and thermal conductivities makes CNT composites a promising enabler of new aerospace technologies and adventures.
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