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Fabrication and use of wear-compatible sensors for temperature measurement in the grinding contact zone

机译:磨损接触区温度测量的制造和使用耐磨传感器

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Grinding is an important manufacturing technique widely used in industry. It is characterized by a multitude of cutting edges which are simultaneously in contact with the workpiece and for this reason they cause large amounts of heat due to friction. Coolants to avoid thermal influences on the workpiece surface layer are obligatory. Obviously these conditions can be characterized as harsh environment for every process monitoring equipment. Probably this is one of the reasons that grinding processes, despite their great significance, still lack in sensoring, monitoring and assessment qualities. However, since grinding is characterized by rapidly changing conditions, the uncertainty of correlations between set-up process parameters and machining result influences the efficiency of the production run. Only by full knowledge of the working conditions, the great potential of the grinding operation to increase the workpiece quality, tool life and process efficiency can be exploited. The main obstacle in realizing full in-process control of grinding in industry today is principally the lack of sufficient and reliable information obtained directly from the grinding zone. This is clearly caused by the difficult accessibility for conventional measuring techniques. A new approach to get information about temperatures of a grinding process, outlined in this paper, is the grinding wheel based temperature measurement, followed by telemetric data transfer.
机译:研磨是在工业中广泛应用的重要制造技术。其特征在于多个切削刃,该切削刃同时与工件接触,因此它们由于摩擦而导致大量的热量。冷却剂以避免对工件表面层的热影响是强制性的。显然,对于每个过程监测设备,这些条件可以被称为恶劣的环境。可能这是磨削过程的原因之一,尽管他们具有重要意义,但仍然缺乏传感器,监测和评估品质。然而,由于研磨的特征在于,通过迅速变化的条件,所以设置过程参数和加工结果之间的相关性的不确定性会影响生产运行的效率。只有通过全面了解工作条件,可以利用磨削操作的巨大潜力,增加工件质量,刀具寿命和工艺效率。实现当今行业磨削全面控制的主要障碍主要是缺乏直接从磨削区获得的充分和可靠的信息。这显然是由传统测量技术的困难可访问性引起的。在本文中概述了关于研磨过程温度的新方法,是研磨基的温度测量,其次是遥测数据传输。

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