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Brazing of hot-runner nozzles made of dissimilar materials

机译:由不同材料制成的热流道喷嘴的钎焊

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Hot-runner nozzles are designed to inject and to distribute molten polymer to a number of cavities which give the later plastic component its shape. More cavities improve productivity but also mean more material which has to be melted to required viscosity. Some high performance polymers need fairly high temperatures to ensure proper viscosity. Therefore high temperatures within the nozzle are desired but heat dissipation to the surrounding housing should be as low as possible. These requirements can be realized by combining materials with different heat conductivity [1]. Vacuum brazing enables the design of a sophisticated hot-runner nozzle made of a high-conductive copper alloy, an isolating titanium alloy and a wear resistant hot-work steel. Though the mechanical load is moderate some obstacles during brazing process development have to be removed on the way to a reliable service performance.
机译:热流道喷嘴设计成喷射并将熔融聚合物分配到多个空腔中,该空腔将其作为其形状的后续塑料成分。更多的腔腔改善生产率,但也意味着更多的材料,必须熔化到所需粘度。一些高性能聚合物需要相当高的温度,以确保适当的粘度。因此,期望喷嘴内的高温但是向周围壳体散热应尽可能低。通过将具有不同导热性的材料组合[1]来实现这些要求[1]。真空钎焊使得设计由高导电铜合金,隔离钛合金和耐磨热工钢制成的复杂热流道喷嘴。虽然机械负荷在钎焊期间适度的一些障碍,但必须在可靠的服务性能的途中被移除。

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