Expansion of the ore treatment plant at Ranger Uranium Mines at Jabiru, NT Australia

摘要

The Ranger Uranium Mine commenced processing ore in 1980. The original plant designed by the joint venture between Davy and Wright Engineers had been designed to treat 1.3 Mtpa of ore to produce 3500 tpa of U_3O_8 concentrates. The plant operated successfully through good and bad years until the 1995 when the owners of Energy Resources of Australia, North Ltd. (70 percent) decided that there was a market opening to allow expansion of the treatment plant such that it would produce 6000 tpa of concentrate. The desire to produce more concentrates was market driven but the change from the mine Ranger 1 to a new pit Ranger 3 also necessitated the inclusion of the ability to treat more ore. This involved the installation of more grinding and CCD washing capacity. There were some other changes that were to be included into the expansion to overcome operating deficiencies, reduce operating costs and to generally make the operation easier. The Australian engineering company, Kvaerner Davy, was commissioned to provide the EPCM services to the clients, North and the Ranger Operation Group. North Technical Services managed the Project with considerable input from the site operating and maintenance personnel. The site operating personnel commissioned the plant and are successfully operating it at the time of the preparation of this paper. The first part of this paper presents the basic process related activities required to provide the expanded facilities. This includes the flowsheet modifications, equipment changes and new equipment procured. Additionally, a discussion is given regarding the P& ID changes, the piping modifications and the means to install the expanded facilities with a minimum of interruption to the continuing plant operation. A second part of the paper details some of the experiences gained while constructing the expansion and commissioning and operating the expanded plant.