Typically, economic optimization of Gold-Copper ore processing presents challenges. Barrick's Bousquet II ore is a good example where many processing units such as gravity, flotation and cyanidation are required to efficiently recover the metals from the ore. Flowsheet criterion, operating strategy selections, cyanidation process optimization and its inter-dependence with flotation are discussed in detail. Real-time conservation integration of the cyanide control strategy has allowed a reduction of cyanide consumption of over 40 percent since 1994, while maintaining or improving metals recovery. A detailed analysis of the cyanidation control strategy such as key process sensor reliability and accuracy, process monitoring and fault detection is presented. This robust and efficient control strategy is a key building block that enhances the overall economic return of the process plant.
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