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HISTORY OF THEORETICAL ANALYSIS ON THE ROLLING PROCESS

机译:轧制过程的理论分析史

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So far, I have mainly mentioned 3-dimensionai analysis. Of course the various achievement is highly notable in other method. Skin pass rolling was referred to in some researches before~(21)), but analysis for it has highly developed as 2-dimensional problems. For example, Orowan's~(57)) and Karman's~(80)) method for elastic-plastic materials considering the flattening of rolls, analysis based on continuum theory of dislocasion~(73)) have been reported recently. This is expected to be solved as 3-dimensional problem and the analysis will make clear the cause of C-camber based on unsymmetrical phenomena in upper and lower. Although analysis for complicated 3-dimensional deformation has become possible by FEM, it is undesirable that there is the difference among calculations by concrete method from the viewpoint of requiring reliable information. In this sense we should evaluate the organization of research sub-committee for theoretical analysis under the rolling theory committee. This sub-committee carried out bench mark test and this will be the first step to practical use of the theory. Considering numerical simulation in practical processing, reliable input data are important. It is a long time since Nadai~(35)) presented the way of representing interfacial frictional resistance and it has been discussed lately~(70)). However, it is still difficult to fix the data and we have not gotten the key for the solution yet. Furthermore it is important to adopt accurate deformation resistance of work materials because measuring it in hot working condition is difficult. A calculation~(48)) states that about 17 percent difference of deformation resistance arises the difference of stress by three times at a certain point in roll gap. In summary, this means that it is necessary to construct the data base for simulations in order to raise the value of theory, furthermore data basing these calculations would be beneficial to simulation of whole process such as operating condition. Theoretical analysis on processing problems has gone far toward development and improvement of technology, especially in the rolling process. I hope that further development of theoretical analysis on the rolling process will last as ever before.
机译:到目前为止,我主要提到了三维分析。当然,各种成就在其他方法中非常显着。在〜(21)之前的一些研究中提到了皮肤通过轧制,但它的分析高度发展成为二维问题。例如,最近报道了Orowan的〜(80))和Karman的〜(80))用于考虑辊的扁平化的弹性塑料材料的方法,基于连续的脱离腐蚀理论〜(73))。这预计将解决为三维问题,分析将根据上下和下部的非对称现象清楚C-CAMBER的原因。尽管通过FEM可以分析复杂的三维变形,但是从需要可靠信息的观点来看,不希望的是通过具体方法计算差异。从这个意义上讲,我们应该评估滚动理论委员会根据滚动理论委员会的理论分析委员会组织。该小组委员会进行了长凳标记测试,这将是实际使用该理论的第一步。考虑到实际处理中的数值模拟,可靠的输入数据很重要。由于Nadai〜(35))呈现了代表界面摩擦阻力的方式很长一段时间,并且它最近讨论了〜(70))。但是,仍然很难解决数据,但我们还没有得到解决方案的关键。此外,重要的是采用工作材料的准确变形电阻,因为在热工作状态下测量它是困难的。计算〜(48))表示约17%的变形电阻差异在辊隙的某个点处的应力差三倍。总之,这意味着有必要构建模拟的数据库,以提高理论的价值,此外,基于这些计算的数据基于诸如操作条件的整个过程是有益的。处理问题的理论分析走向技术的发展和改进,特别是在轧制过程中。我希望进一步发展滚动过程的理论分析将从以前持续。

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