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Multi-Factor Model for Improving the Design of Damping in Additively Manufactured Components

机译:改进增材制造部件阻尼设计的多因素模型

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Studying the vibratory behavior of inherently damped laser powder bed fused (LPBF) specimens has led to an improved damping performance assessment via a multi-factor correlation model. The inherent damping demonstrated of LPBF (an Additive Manufacturing process) specimens is an artifact of a 1-3% unfused volume of powder that is capable of suppressing vibration 95% compared to a fully-fused part. The original model associates the damping mechanism to unfused powder motion and a sliding interaction, both respectively captured by the interaction between vibratory shear load and displacement. In previous studies with only a few specimen configurations, this two-variable, one-parameter nonlinear model has demonstrated 85-90% correlation to experimental damping results. However, the complexity of multiple material data sets, different build cycles, and a multitude of internal geometry configurations has reduced this correlation and highlighted a necessity for exploring other factors along with the current factors without interaction. The following effort uses a regression model to study the effects of vibratory factors on the damping performance. The factors and interactions explored for this model are intuitively limited to material type, mode sequence, displacement, shear-displacement interaction, and the percent areas of the respective displacement and shear-displacement interaction curves associated with the unfused powder volume. Empirical data is acquired from Inconel 718 and Stainless Steel 316L specimens. Using a backwards elimination stepwise regression and Akaike's Information Criterion, results show that an additional model parameter along with the original nonlinear correlation model is more accurate for assessing damping performance of unique LPBF components.
机译:研究固有阻尼的激光粉末床熔合(LPBF)样品的振动行为,已通过多因素相关模型改进了阻尼性能评估。 LPBF(增材制造工艺)样品的固有阻尼是未熔化粉末的1-3%的伪影,与完全熔化的零件相比,该粉末能够抑制95%的振动。原始模型将阻尼机制与未熔融粉末运动和滑动相互作用相关联,两者均通过振动剪切载荷与位移之间的相互作用来捕获。在以前只有几个样本配置的研究中,这种两变量一参数非线性模型已证明与实验阻尼结果具有85-90%的相关性。但是,多个材料数据集的复杂性,不同的构建周期以及多种内部几何构型降低了这种相关性,并强调了探索其他因素以及当前因素而无需交互作用的必要性。以下工作使用回归模型来研究振动因素对阻尼性能的影响。该模型探索的因素和相互作用直观地限于材料类型,模式序列,位移,剪切位移相互作用以及与未熔融粉末体积相关的相应位移和剪切位移相互作用曲线的面积百分比。经验数据是从Inconel 718和316L不锈钢样本中获得的。使用向后消除逐步回归和Akaike的信息准则,结果表明,附加的模型参数以及原始的非线性相关模型对于评估独特LPBF组件的阻尼性能更为准确。

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