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PRODUCTION OF RICE POWDER MILLING FLOUR DEVICE AND CHARACTERIZATION BY NUMERICAL SIMULATION

机译:米粉制粉设备的生产及数值模拟表征

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Rice powder is of interest in Japan, because it can be processed into various foods. However, conventional methods of manufacturing rice-powder generate heat when crushing the rice. National Institute of Technology, Okinawa College (ONCT) has been developing a pressure vessel for producing rice powder using underwater shock waves. The merits of this process are the dry condition and the lack of heating, and a decrease in the manufacturing cost can be expected, using this method. A power supply for generating the shock waves, a pressure vessel for crushing and, a device for the transportation of the rice were developed. The amount of flour that could be milled by the first prototype device was approximately 450g per hour. Then, the pressure vessel was improved to increase the rate of milling. Toward achieving this target, the characteristics of rice processing using shock waves were evaluated. First, a shock wave crushed the rice, which was trapped in transparent acrylic blocks. At the same time, the transmitted shock wave was observed using a high speed camera. From the result of the observation, the speeds of the wave passing through the acrylic blocks and rice was calculated. A linear relationship between the shock wave velocity (Us) and particle velocity (Up) in a material has been empirically found. The propagation of a shock wave in the pressure vessel was calculated by computer simulation. Moreover, a cylindrical pressure vessel with an internal diameter of 150mm was developed. Silicone hoses are installed in the pressure vessel, and the rice passes through in the hoses .The shock wave is generated by the electrical collapse induced by supplying a high voltage to the gap between electrodes in the center of the vessel. The rice is milled into flour by these phenomena, and rice is continuously supplied to the pressure vessel by a classification device and the transport device. The amount of flour milled per hour was verified experimentally.
机译:大米粉在日本很受欢迎,因为它可以加工成各种食品。然而,制造米粉的常规方法在碾碎米时会产生热量。冲绳学院国立技术研究所(ONCT)一直在开发一种利用水下冲击波生产大米粉的压力容器。使用该方法,该方法的优点是干燥条件和缺乏加热,并且可以预期制造成本的降低。开发了用于产生冲击波的电源,用于破碎的压力容器以及用于运输大米的装置。第一个原型设备可以研磨的面粉量约为每小时450克。然后,改进压力容器以提高研磨速度。为了实现这一目标,对使用冲击波的大米加工特性进行了评估。首先,冲击波将大米压碎,将大米困在透明的丙烯酸块中。同时,使用高速相机观察到了透射的冲击波。根据观察结果,计算出通过丙烯酸块和大米的波速。凭经验发现了材料中的冲击波速度(Us)和颗粒速度(Up)之间的线性关系。通过计算机模拟计算出冲击波在压力容器中的传播。此外,开发了一种内径为150mm的圆柱形压力容器。压力容器中装有硅胶软管,大米从软管中通过。冲击波是由向容器中心电极之间的间隙提供高电压而引起的电击穿而产生的。通过这些现象将大米磨成面粉,并通过分级装置和输送装置将大米连续地供应到压力容器中。每小时研磨的面粉量已通过实验验证。

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