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The effect of workpiece torsional flexibility on chatter performance in cylindrical grinding

机译:工件扭转柔性对圆柱磨削颤振性能的影响

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Most of the steady state grinding force models for cylindrical grinding show a dependence on the rotational speeds of both the workpiece and the grinding wheel. If, due to the flexibility of the workpiece drive, a torsional oscillation was superimposed on the mean rotational speed of the workpiece, then according to the cutting force models the cutting forces would vary about their mean. Any variation in the magnitude and/or phase of the cutting forces must have an influence on the chatter performance of the machine. Mathematical models are used to predict that such would be the case when the natural frequencies of the machine tool structure and the workpiece drive (torsion) are close. An experimental programme undertaken to test the idea is described. An artificially flexible workpiece drive was arranged and the chatter of the machine monitored. It was found that the torsional flexibility prevented 'workpiece' chatter from arising and, under certain conditions, 'grinding wheel' chatter was suppressed. The paper briefly outlines the hypothesis, describes the experimental arrangement and presents the results showing the beneficial effects. Some practical applications are provided.
机译:大多数用于外圆磨削的稳态磨削力模型都显示出与工件和砂轮的旋转速度有关的信息。如果由于工件驱动器的灵活性而在工件的平均转速上叠加了扭转振动,则根据切削力模型,切削力将在其平均值附近变化。切削力的大小和/或相位的任何变化都必须对机器的颤振性能产生影响。数学模型用于预测机床结构和工件驱动(扭转)的固有频率接近时的情况。描述了为验证该想法而进行的实验程序。安排了一个人为灵活的工件驱动器,并监控了机器的颤振。已经发现,扭转柔性防止了“工件”颤振的产生,并且在某些情况下,“磨轮”颤振被抑制了。本文简要概述了该假设,描述了实验安排,并给出了显示出有益效果的结果。提供了一些实际应用。

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