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THE EFFECT OF WORKPIECE TORSIONAL FLEXIBILITY ON CHATTER PERFORMANCE IN CYLINDRICAL GRINDING

机译:工件扭转灵活性对圆柱形磨削抗撞击性能的影响

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Most of the steady state grinding force models for cylindrical grinding show a dependence on the rotational speeds of both the workpiece and the grinding wheel. If, due to the flexibility of the workpiece drive, a torsional oscillation was superimposed on the mean rotational speed of the workpiece, then according to the cutting force models the cutting forces would vary about their mean. Any variation in the magnitude and/or phase of the cutting forces must have an influence on the chatter performance of the machine. Mathematical models are used to predict that such would be the case when the natural frequencies of the machine tool structure and the workpiece drive (torsion) are close. An experimental programme undertaken to test the idea is described. An artificially flexible workpiece drive was arranged and the chatter of the machine monitored. It was found that the torsional flexibility prevented 'workpiece' chatter from arising and, under certain conditions, grinding wheel' chatter was suppressed. The paper briefly outlines the hypothesis, describes the experimental arrangement and presents the results showing the beneficial effects. Some practical applications are provided.
机译:用于圆柱形研磨的大多数稳态研磨力模型显示了对工件和砂轮的旋转速度的依赖性。如果由于工件驱动器的灵活性,扭转振荡叠加在工件的平均转速上,然后根据切割力模型,切割力将变化它们的平均值。切割力的幅度和/或相位的任何变化都必须对机器的颤动性能产生影响。数学模型用于预测机床结构的自然频率和工件驱动器(扭转)关闭时是这种情况。描述了要测试该想法的实验计划。布置了人工柔性的工件驱动器,并监测机器的颤动。有发现,扭转柔韧性阻止了“工件”喋喋不休地产生,并且在某些条件下,抑制了砂轮的喋喋不休。本文简要概述了假设,描述了实验安排,并提出了显示有益效果的结果。提供了一些实际应用。

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