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Research on Thermal Error Compensation Technology of CNC Machine Tool Under Real Cutting Condition

机译:实际切削条件下数控机床热误差补偿技术研究

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Improving machining accuracy is the ultimate goal of NC machine tool improvement. In the process of mass production, The dimension accuracy and process capability index (CPK) of parts are low, which is mainly affected by the thermal error of machine tool. In this paper, on the basis of the trial cutting experiment, the data of the temperature measurement points of the machine tool are analyzed by cluster analysis, and the primary temperature is divided into groups. The correlation coefficient between the variables in each group and the change of the workpiece inner diameter Δ DN is compared to select one of them. Then, based on the CPK index of the product, the key temperature measurement points affecting the thermal error of the machine tool are selected. Finally,Combined with the data of key temperature measuring points and the change data of workpiece inner diameter, the radial thermal error model of CNC machine tool spindle is constructed by using B-P neural network model. The experimental results show that the dimensional accuracy of the workpiece after compensation meets the technical requirements, the tolerance of the workpiece is reduced from 12 μm to 6 μm, and the CPK index is increased from 0.79 to 1.39. The compensation effect is obvious.
机译:提高加工准确性是NC机床改进的最终目标。在批量生产过程中,零件的尺寸精度和工艺能力指数(CPK)较低,主要受机工具的热误差影响。本文在试验实验的基础上,通过聚类分析分析了机床温度测量点的数据,初级温度分为基团。比较各组中变量与工件内径Δdn的变化之间的相关系数,以选择其中一个。然后,基于产品的CPK指数,选择影响机床热误差的关键温度测量点。最后,结合关键温度测量点的数据和工件内径的变化数据,CNC机床主轴的径向热误差模型采用B-P神经网络模型构建。实验结果表明,补偿后工件的尺寸精度满足了技术要求,工件的公差从12μm降至6μm,CPK指数从0.79增加到1.39。补偿效果是显而易见的。

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