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DEVELOPMENT OF MODERN HIGH STRENGTH HEAVY PLATES FOR LINEPIPE APPLICATIONS

机译:用于管线应用的现代高强度重型板的开发

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High strength linepipe steels have to fulfil increasing property demands in modern pipeline applications. The transport of large gas volumes at high pressures from remote areas to the market is achieved in the most economical way by large diameter pipelines. For the last 30 years, high strength heavy plates for pipes and pipe bends were developed and produced at Salzgitter Mannesmann Grobblech. These products were steadily improved for example in terms of toughness and fracture behaviour at low temperatures. This is a strong focus of materials development around the world. Modern high-strength heavy plates used in the production of UOE pipes are generally produced by thermomechanical rolling followed by accelerated cooling (TMCP). The combination of high strength and high toughness of these steels is a result of the bainitic microstructure realised by TMCP and are strongly influenced by the rolling and cooling conditions. This paper gives an overview of the development of high strength plates for line pipe application at Salzgitter Mannesmann Grobblech. From comparably thin-walled X80 plates with no or medium DWTT requirements to recent requirements for approx. 28 mm thick X80 plates with requirements of 75/85% shear area fraction at -30°C and more than 250 J Charpy energy at -40°C the development work and the result of the last five years are described and presented. Classical light-optical characterisation of the microstructure of these steels is at its limits because the size of the observed features is too small to allow reliable quantitative results. Therefore Salzgitter Mannesmann Grobblech and Salzgitter Mannesmann Forschung (SZMF) developed alternative methods with the aim of a quantification of microstructure features and a correlation of those with the mechanical properties and processing conditions. In several investigations, the information is related to the mechanical properties of the plate material. It was found that a variation of the processing conditions has a direct influence on parameters that are accessible through the EBSD method and correlates with mechanical properties. The detailed correlations vary depending on steel grade and TMCP strategy. The results have to be carefully interpreted and help understanding the connection between processing and properties. Consequently this can be used as valuable input for the definition of the processing window for heavy plate production with optimized properties.
机译:高强度管线管钢必须满足现代管线应用中不断增长的性能要求。通过大口径管道以最经济的方式实现了高压气体从偏远地区到市场的运输。在过去的30年中,Salzgitter Mannesmann Grobblech开发并生产了用于管道和弯管的高强度厚板。这些产品例如在低温下的韧性和断裂性能方面得到稳步提高。这是全球材料开发的重点。用于生产UOE管道的现代高强度厚板通常是通过热机械轧制,然后进行加速冷却(TMCP)来生产的。这些钢的高强度和高韧性的结合是TMCP实现的贝氏体组织的结果,并且受轧制和冷却条件的强烈影响。本文概述了Salzgitter Mannesmann Grobblech的管线管用高强度板的开发。从没有DWTT要求或中等DWTT要求的相对薄的X80板到最新的大约。描述并介绍了28毫米厚的X80板,该板在-30°C时要求剪切面积分数为75/85%,在-40°C时需要超过250 J夏比能量,并介绍了最近五年的开发工作和结果。这些钢的微观结构的经典光学表征已处于极限,因为观察到的特征尺寸太小而无法获得可靠的定量结果。因此,Salzgitter Mannesmann Grobblech和Salzgitter Mannesmann Forschung(SZMF)开发了替代方法,目的是量化微观结构特征,并将这些特征与机械性能和加工条件相关联。在一些调查中,该信息与板材的机械性能有关。发现加工条件的变化直接影响可通过EBSD方法访问的参数,并且与机械性能相关。详细的相关性取决于钢种和TMCP策略。必须仔细解释结果,并帮助理解处理和属性之间的联系。因此,这可以用作定义具有优化性能的厚板生产的加工窗口的有价值的输入。

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