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DEVELOPMENT OF MODERN HIGH STRENGTH HEAVY PLATES FOR LINEPIPE APPLICATIONS

机译:用于线管应用的现代高强度重型板的开发

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High strength linepipe steels have to fulfil increasing property demands in modern pipeline applications. The transport of large gas volumes at high pressures from remote areas to the market is achieved in the most economical way by large diameter pipelines. For the last 30 years, high strength heavy plates for pipes and pipe bends were developed and produced at Salzgitter Mannesmann Grobblech. These products were steadily improved for example in terms of toughness and fracture behaviour at low temperatures. This is a strong focus of materials development around the world. Modern high-strength heavy plates used in the production of UOE pipes are generally produced by thermomechanical rolling followed by accelerated cooling (TMCP). The combination of high strength and high toughness of these steels is a result of the bainitic microstructure realised by TMCP and are strongly influenced by the rolling and cooling conditions. This paper gives an overview of the development of high strength plates for line pipe application at Salzgitter Mannesmann Grobblech. From comparably thin-walled X80 plates with no or medium DWTT requirements to recent requirements for approx. 28 mm thick X80 plates with requirements of 75/85% shear area fraction at -30°C and more than 250 J Charpy energy at -40°C the development work and the result of the last five years are described and presented. Classical light-optical characterisation of the microstructure of these steels is at its limits because the size of the observed features is too small to allow reliable quantitative results. Therefore Salzgitter Mannesmann Grobblech and Salzgitter Mannesmann Forschung (SZMF) developed alternative methods with the aim of a quantification of microstructure features and a correlation of those with the mechanical properties and processing conditions. In several investigations, the information is related to the mechanical properties of the plate material. It was found that a variation of the processing conditions has a direct influence on parameters that are accessible through the EBSD method and correlates with mechanical properties. The detailed correlations vary depending on steel grade and TMCP strategy. The results have to be carefully interpreted and help understanding the connection between processing and properties. Consequently this can be used as valuable input for the definition of the processing window for heavy plate production with optimized properties.
机译:高强度线管钢必须满足现代管道应用中的需求越来越大。通过大直径管道的最经济的方式,从偏远地区到市场的大压力在高压下运输大型气体体积。在过去的30年里,在Salzgitter Mannesmann Grobblech开发和生产了管道和管道弯管的高强度重型板。在低温下韧性和断裂行为方面稳定地改善了这些产物。这是世界各地材料发展的强烈焦点。在生产UOE管生产中使用的现代高强度重型板通常是通过热机械轧制生产的,然后加速冷却(TMCP)。这些钢的高强度和高韧性的组合是通过TMCP实现的伯氏体微观结构的结果,并且受到轧制和冷却条件的强烈影响。本文概述了Salzgitter Mannesmann Grobblech的线管应用高强度板的开发。从相对薄壁的X80板,没有或中等DWTT要求近期要求。 28毫米厚的X80平板,要求在-30°C和-40°C的剪切区域分数为75/85%,在-40°C的开发工作中剪切超过250只J夏比能量,并介绍了过去五年的结果。这些钢的微观结构的经典光光学表征在其限制,因为观察到的特征的尺寸太小,不能允许可靠的定量结果。因此Salzgitter Mannesmann Grobblech和Salzgitter Mannesmann Forschung(SZMF)开发了替代方法,目的是定量微观结构特征和具有机械性能和加工条件的那些的相关性。在几种调查中,信息与板材的机械性能有关。结果发现,加工条件的变化对通过EBSD方法可接近的参数的直接影响,并与机械性能相关。详细相关性根据钢级和TMCP策略而变化。结果必须仔细解释并帮助了解处理和属性之间的连接。因此,这可以用作具有优化特性的重型板材生产的处理窗口的定义的有价值输入。

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