The melt quality and its effect on the final product quality is one of the least studied subjects in the process of injection molding. Consequently, the present study is aimed at investigating the plastification stage in injection molding. A general-purpose screw and a barrier type screw were studied with respect to the effect of melt temperature, back pressure and screw rotation speed on product quality. Results indicated that the melt temperature and the back pressure are the decisive factor in the case of the general-purpose screw and the barrier screw, respectively. Due to the longer residence times in barrier type screws, lower temperatures should be used to avoid melt degradation and inferior mechanical properties.
展开▼