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INVESTIGATION OF A NON-DESTRUCTIVE METHOD TO CHARACTERIZE MATERIAL MECHANICAL PROPERTIES OF PIPELINES IN SERVICE

机译:表征在役管道材料力学性能的非破坏性方法的研究

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In the frame of Pipelines Integrity Management, a better knowledge of actual materials properties of pipelines in service can save money by avoiding the cut and interruption of gas transit thanks to a more realistic defect assessment at failure. Different ways have to be explored to improve this knowledge on materials. One is based on the development of adapted correlations, well validated, to get from the poor material data available, the material properties which are required to analyse the defect behaviour. Another one is to use directly on field a non-destructive mechanical characterization tool. This paper focuses on non-destructive characterization by indenter method. This method is a succession of micro-indentations made by a spherical tungstene carbide indenter. From the ball displacement and stress applied during the load phase, tensile mechanical properties and toughness of the material are estimated. As the depth of the indenter displacement in steel is about 300 urn with no creation of micro-cracks, the test is considered as non-destructive. Hence, measurement can be made on operating pipelines without cut or interruption of gas transit. Gaz de France's R&D Division has led laboratory and field-testing to evaluate the accuracy of the indenter tool and the ease and reliability to use it in-ditch conditions. Results on determination of actual tensile properties and toughness by indentation are presented, compared withrnresults from destructive tests on standard specimens. Residual stresses and anisotropic effect on the indenter results are slightly investigated. Finally, all results are discussed to estimate the relevancy of this method for the Pipeline Integrity Management and some perspectives are given.
机译:在管道完整性管理的框架中,由于对故障进行了更为实际的缺陷评估,因此可以更好地了解在用管道的实际材料属性,从而避免因切断和中断气体传输而节省成本。必须探索不同的方法来提高对材料的了解。一种是基于经过适当验证的适应性相关关系的发展,以从不良的可用数据中获得分析缺陷行为所需的材料属性。另一种是直接在现场使用无损机械表征工具。本文着重于通过压头法进行非破坏性表征。该方法是由球形碳化钨压头制成的一系列微压痕。根据球在载荷阶段的位移和应力,可以估算出材料的拉伸机械性能和韧性。由于钢中压头位移的深度约为300微米,没有产生微裂纹,因此该测试被认为是无损的。因此,可以在运行中的管道上进行测量,而不会中断或中断气体传输。法国天然气工业公司的研发部门领导了实验室和现场测试,以评估压头工具的准确性以及在沟渠条件下使用压头工具的简便性和可靠性。给出了通过压痕确定实际拉伸性能和韧性的结果,并与标准试样的破坏性测试结果进行了比较。对残余应力和各向异性对压头结果的影响进行了轻微研究。最后,讨论了所有结果以评估该方法与管道完整性管理的相关性,并给出了一些观点。

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