method and device for electroformage practice practice

摘要

1322560 Electro-depositing metal MINNESOTA MINING & MFG CO and BUCKBEEMEARS CO 20 Oct 1970 [22 Oct 1969] 49646/70 Heading C7B [Also in Division H1] Apparatus for electro-depositing metal (e.g. for electro-forming a printed circuit of copper) comprises an anode 16, a cathode 18, an ionflow directing device 36 and means 30 for causing electrolyte flow from the anode, through perforations in the device 36 towards the cathode. The cathode has insulated areas defining conducting areas suitable for deposition of metal thereon in a pattern. The device 36 is located around the anode so as to be spaced therefrom and has an ion flow directing perforate area with an outline similar to that of the overall area occupied on the cathode by the pattern. The perforations of the perforate area have a total cross-sectional area which is less than the overall area occupied on the cathode by the pattern and are directionally orientated towards the cathode. As shown in Fig.2, the device 36 comprises outer and inner tubular bodies 38, 40 having passages therethrough. The size of the openings provided by the passages can be altered by sliding one tubular body relative to the other and securing them by a set screw 62. As shown in Fig.1, an air pump 26 agitates the solution. The solution may be filtered during recirculation. The cathode comprises a stainless steel base (19), Fig. 5 (not shown), which may have a copper plate attached to the back thereof, and is partly masked with polytetrafluoroethylene (21). In an alternative, the cathode may be in the form of an endless belt. The anode may be a copper cylinder. Specified conditions are a solution at 120‹ F of Cu 2 P 2 O 7 3H 2 O, K 4 P 2 O 7 , NH 4 OH, H 2 O and, optionally a brightening agent, with pyrophosphoric acid added as needed during the process to maintain the pH at 8À3. Electrolysis uses 2 amps at 1À5 volts. The cathode is oscillated horizontally and every 8 minutes the electrolysis is stopped and the cathode turned end for end. After electro-forming, the circuit is transferred to a polymer film backing (60), Fig.6 (not shown), e.g. of polyester or polyimide, coated with heat activatable adhesive, e.g. epoxy or urethane. The circuit comprises digit and sense lines, Fig. 7 (not shown). By the process printed circuits having line widths smaller than 0À125 mm, line thicknesses less than À005 mm and widths between lines as small as 0À75 mm can be formed.