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METHOD AND APPARATUS TO FEBRICATE A FULY-CONSOLIDATED FIBER- REINFORCED TAPE FROM POLYMER POWDER PREIMPREGNATED FIBER TOW BUNDLES FOR AUTOMATED TOW PLACEMENT
METHOD AND APPARATUS TO FEBRICATE A FULY-CONSOLIDATED FIBER- REINFORCED TAPE FROM POLYMER POWDER PREIMPREGNATED FIBER TOW BUNDLES FOR AUTOMATED TOW PLACEMENT
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机译:从聚合物粉末预浸渍纤维束中完全固结的纤维增强胶带用于自动丝束放置的方法和装置
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摘要
An apparatus for producing a consolidated, fiber-reinforced composite tape from a plurality of powder pre-impregnated fiber tow bundles having a fiber and a polymeric matrix comprise six (6) major components. Starting at the supply end of the manufacturing line, the components include a pay-out creel, a collimation device, a processing component with an impregnation bar assembly, variable-dimension forming nip-rollers, a self-contained driving mechanism, and a motorized take-up spool. These six components are positioned inoperable relationship to one another. The method of producing the consolidated composite tape includes the steps of: (a) feeding the plurality of the tow bundles through the collimation device to align the tow bundles laterally; (b) heating the tow bundles to a specific processing temperature which melts the polymeric matrix of the tow bundles; (c) spreading the heated tow bundles over the impregnation bar assembly to wet-out the filament array of the heated tow bundles and to form the heated tow bundles to an initial width and shape; (d) re-shaping the heated tow bundles into a pre-determined width by pulling the heated tow bundles through the variable-dimension forming nip rollers; (e) pulling the shaped tow bundles through the self-contained drive mechanism, thereby enabling the polymeric matrix of the shaped tow bundles to consolidate fully into the fiber-reinforced composite tape; and (f) taking-up the consolidated fiber-reinforced composite tape onto the spool.
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