PROCESS FOR OPTIMIZING THE CATALYTIC ACTIVITY OF A PEROVSKITE-BASED CATALYST

摘要

The present invention relates to a process for producing an activated perovskite-based washcoat formulation suitable for reduction of carbon monoxide, volatile organic compounds, particulate matter, and nitrogen oxides emissions from an exhaust gas stream. The process includes the steps of high energy ball milling a fully synthesized perovskite structure to provide an activated nanocrystalline perovskite powder of a given surface area; mixing the activated nanocrystalline perovskite powder with dispersing media and grinding the mixture; removing partially or totally the dispersing media to obtain an activated perovskite-based catalyst washcoat formulation wherein the activated perovskite in the formulation has a specific surface area greater than that of the activated nanocrystalline perovskite powder. The process may further include a step of applying the formulation on a substrate to obtain a catalytic converter. The invention also relates to the activated nanocrystalline perovskite, the activated perovskite-based catalyst washcoat formulation, and the catalytic converter obtained thereby.