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Hydrogenation of hydrocarbon feedstock charged decomposition catalyst and hydrocracking method

机译:烃类原料装填分解催化剂的加氢及加氢裂化方法

摘要

A catalyst support has a mean pore diameter of 20-140 Angstrom and a total pore volume of 0.1-0.1ml/g measured by porosity to mercury. The ratio between the volume of pores with a diameter between Dmean-30 Angstrom and Dmean+30 Angstrom to the total pore volume is greater than 0.6; the volume in pores with a diameter greater than Dmean+30 Angstrom is less than 0.1ml/g. A catalyst contains at least one hydro-desulfurization element from group VIB and VIII of the periodic table; a non zeolitic support based on silica-alumina containing 10-80 wt.% silica (SiO2); a BET specific surface of 150-500 m2/g; a porous volume held in the pores with a diameter greater than 140 Angstrom, 160 Angstrom and 200 Angstrom of less than 0.1ml/g measured by porosity to mercury and with less than 0.01 ml/g held in the pores with a diameter greater than 500 Angstrom. The pore distribution is such that the ratio between the volume V2 measured by porosity to mercury held in pores between Dmean - 30 Angstrom and Dmean + 30 Angstrom over the total mercury volume is greater than 0.6; the volume V3 held in pores with a diameter greater than Dmean + 30 Angstrom is less than 0.1 ml/g and the volume V6 held in pores with diameter greater than Dmean + 15 Angstrom is less than 0.2 ml/g. The catalyst's diffraction diagram X contains at least the principal characteristic rays of at least one of the transition aluminas from the group including the alpha, rho, chi, eta, gamma, kappa, theta and delta aluminas. The proportion of octanhedric ALVI determined by the NMR MAS analysis of the solid of 27Al is greater than 50%. The base of the catalyst is nickel and tungsten or platinum and palladium. The catalyst has at least one doping element which is phosphorus, boron or silicon, deposited on the catalyst. The catalyst includes at least one element from group VIIB and/or VB and the filled compressed density is greater than 0.84 g/cm3. An Independent claim is included for a catalyst support as described above, with less than 0.1 wt.% cationic impurities and less than 0.5% by weight anionic impurities. An Independent claim is included for a hydrocracking process using such a catalyst, in one or two stages with a first hydrorefining zone in which the charge is placed in contact with a hydrorefining catalyst with a methylcyclohexane conversion rate of less than 10% and a second hydrocracking zone in which at least part of the effluent from the first zone is placed in contact with a non zeolitic hydrocracking catalyst with a methylcyclohexane conversion rate above 10%. The catalytic volume of the hydrorefining catalyst is 20 to 45% of the total catalytic volume.
机译:催化剂载体的平均孔径为20-140埃,通过对汞的孔隙率测得的总孔体积为0.1-0.1ml / g。直径在Dmean-30埃和Dmean + 30埃之间的孔体积与总孔体积之比大于0.6;直径大于Dmean + 30埃的孔中的体积小于0.1ml / g。催化剂含有至少一种来自周期表VIB和VIII族的加氢脱硫元素;基于二氧化硅-氧化铝的非沸石载体,包含10-80重量%的二氧化硅(SiO 2); BET比表面积为150-500平方米/克;通过对汞的孔隙率测量,直径大于140埃,160埃和200埃的孔隙中容纳的多孔体积小于0.1ml / g,直径大于500埃的孔隙中容纳的多孔体积小于0.01 ml / g埃。孔分布使得通过孔隙率测量的体积V2与保持在Dmean-30埃与Dmean + 30埃之间的孔中的汞与总汞体积之比大于0.6;保持在直径大于Dmean + 30埃的孔中的体积V3小于0.1 ml / g,保持在直径大于Dmean + 15埃的孔中的体积V6小于0.2 ml / g。催化剂的衍射图X至少包含选自α,rho,chi,eta,γ,γ,κ,θ和δ氧化铝的组中的至少一种过渡氧化铝的主要特征射线。通过NMR MAS分析确定的27Al固体的八面体ALVI的比例大于50%。催化剂的碱是镍和钨或铂和钯。该催化剂具有至少一种沉积在催化剂上的掺杂元素,该掺杂元素是磷,硼或硅。该催化剂包括至少一种选自VIIB和/或VB族的元素,填充的压缩密度大于0.84g / cm 3。如上所述的催化剂载体包括独立权利要求,其具有小于0.1重量%的阳离子杂质和小于0.5重量%的阴离子杂质。对于使用这种催化剂的加氢裂化工艺,包括一个独立的权利要求,分一个或两个阶段进行,其中第一加氢精制区的进料与甲基环己烷转化率小于10%的加氢精制催化剂接触,第二加氢裂化至少一部分来自第一区的流出物与非沸石加氢裂化催化剂接触的区域,其中甲基环己烷转化率高于10%。加氢精制催化剂的催化体积为总催化体积的20至45%。

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