The invention relates to a foldable surgical gown with impermeability corresponding to open surgery standard comprising a main body configured to cover a predetermined location of a wearer"s physic, the main body having a front portion and a rear portion formed out of a single sheet produced from 50 gsm spunbound and melt blown composite fibre, the rear portion provided with an opening including at least two pairs of ribbons acting as waist closure; left and right sleeves produced from a fabric identical to that of the main body and attached to said main body to substantially extend from an upper neck portion of the body upto the bottom edges, the sleeves configured with a slanted edge with dual pane) corresponding to the attachable edge of the main body to allow an anti tug motion to the wearer performing the open surgery, wherein the first panel of the sleeves extending across the front shoulder to arm pit is ultrasonically fused, wherein the second sleeve panel extending a cross the back shoulder rearwardly upto the armpit is glued or stitched, and wherein the ultrasonic fusing process comprising a plurality of tiers forming a fail-safe protective closure in which a first tier produced with a dotted line closure at a first level repelling about half of fluid generated during the surgical intervention, and a second tier formed of a solid line closure providing final level of protection to repel the remainder of the fluid-content wherein the pairs of waist closure is either glued or stitched or ultrasonically fused to the rear portion of the main body to provide the desired level of protection to the wearer, and wherein the surgical gown is foldable to maintain the desired sterility till opened for wearing by the surgeon.
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