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Three-dimensional structure observation method of inclusions and cracks

机译:夹杂物和裂纹的三维结构观察方法

摘要

PROBLEM TO BE SOLVED: To provide an efficient and highly accurate observation method in a three-dimensional structure observation method of an enclosure and a crack for clarifying a breakdown phenomenon of metal starting from the enclosure.SOLUTION: A three-dimensional structure observation method of an enclosure 3 and a crack 4 includes: a primary observation step of observing, after forming a primary observation cross section P1 which forms an angle approximately in parallel with a rolling element rolling direction F and forms an angle approximately right angle to a rolling surface P by cutting and polishing it, the primary observation cross section P1 to specify positions of the enclosure 3 and the crack 4, directly under a rolling locus of a member subjected to rolling fatigue; a secondary observation step of continuously forming secondary observation cross sections P2 which form an angle approximately right angle to the rolling element rolling direction F at predetermined intervals to acquire continuous tomograms 6 by further using a converged ion beam; and an image processing step of three-dimensionally reconstructing the tomograms 6 to evaluate three-dimensional structure of the enclosure and the crack inside. The predetermined intervals for continuously forming the secondary observation cross sections P2 are within a range of 0.05-0.5 μm, acceleration voltage of the converged ion beam is within a range of 20-35 kV, and beam current is within a range of 0.5-10 nA.
机译:解决的问题:在外壳的三维结构观察方法中提供一种高效且高精度的观察方法,并提供一种裂纹以阐明从外壳开始的金属击穿现象。外壳3和裂纹4包括:主要观察步骤,该主要观察步骤是在形成主要观察横截面P1之后进行观察,该主要观察横截面P1形成与滚动元件轧制方向F大致平行的角度并且与轧制表面P形成近似直角的角度。通过对其进行切割和抛光,来确定主要观察横截面P1,以指定外壳3和裂纹4的位置,该位置正好位于经受滚动疲劳的部件的滚动轨迹的下方;二次观察步骤,其以预定间隔连续地形成与滚动体滚动方向F成近似直角的二次观察截面P2,以进一步使用会聚离子束来获取连续的断层图像6。图像处理步骤是对断层图6进行三维重建以评估外壳和内部裂纹的三维结构。用于连续形成次级观察截面P2的预定间隔在0.05-0.5μm的范围内,会聚离子束的加速电压在20-35kV的范围内,并且束电流在0.5-10的范围内nA。

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