Near net shape combustion driven compaction process and refractory composite material for high temperature applications

摘要

Near net shape refractory material is made in combustion driven compaction. The gas mixture is combusted, driving a piston or ram into a die containing refractory material powder, compressing the powder into a near net shape. As the chamber is filled with gas, the piston or ram is allowed to rest on the powder, pre-compressing the powder and removing trapped air. During compression, forces reach 150 tsi or more. Loading occurs within several hundred milliseconds. After compression, the shaped refractory part is sintered in a hydrogen environment. This process creates near net shape components with little scrap metal. The apparatus used to perform this process is about the size of a telephone booth and can be moved with a standard forklift. The powder may include a combination of Mo—Re, Re, W—Re, HfC and Hf of a fineness dictated by desired shrinkage, resulting in a material suitable for high-stress, high-temperature applications.