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A hybrid multilayer solar selective coating for high temperature solar thermal applications and a process for the preparation thereof

机译:用于高温太阳能热应用的混合多层太阳能选择性涂层及其制备方法

摘要

The present invention describes a hybrid multilayer solar selective coating having high thermal stability useful for high temperature solar thermal power generation. The hybrid multilayer solar selective coating of the present invention has been deposited using a novel combination of sputtering and sol-gel methods on metallic and non-metallic substrates, preferably on SS 304 and 321 with chrome interlayer. The hybrid multilayer solar selective coating of the present invention consists of stacks of Ti/chrome interlayer, aluminum titanium nitride (AlTiN), aluminum titanium oxynitride (AlTiON), aluminum titanium oxide (AlTiO) and organically modified silica (ormosil) layers. The chrome interlayer was deposited using an electroplating method, whereas, Ti, AlTiN, AlTiON and AlTiO layers were prepared using a four-cathode reactive unbalanced pulsed direct current magnetron sputtering technique. The ormosil layer was deposited using a sol-gel technique, which provides the enhanced absorptance and improved long term thermal stability in air and vacuum. The present invention provides a hybrid multilayer solar selective coating having absorptance 0.950, emittance 0.11 (SS substrate with chrome interlayer) and long term high thermal stability (in the order of 1000 hrs under cyclic heating conditions at 500°C in air and 600°C in vacuum). The hybrid multilayer solar selective coating of the present invention exhibits higher solar selectivity ratio in the order of 5-9 on metal and non-metal substrates. The hybrid multilayer solar selective absorber coating of the present invention has high oxidation resistance, stable microstructure, high adherence and graded composition particularly suitable for applications in concentrating collectors like evacuated receiver tubes and Fresnel receiver tubes useful for solar steam generation.
机译:本发明描述了用于高温太阳能热发电的具有高热稳定性的杂化多层太阳能选择性涂层。已经使用溅射和溶胶-凝胶方法的新颖组合将本发明的杂化多层太阳选择性涂层沉积在金属和非金属基材上,优选在具有铬夹层的SS 304和321上。本发明的杂化多层太阳选择性涂层由Ti /铬中间层,氮化铝钛(AlTiN),氮氧化铝钛(AlTiON),铝氧化钛(AlTiO)和有机改性的二氧化硅(ormosil)层的堆叠组成。使用电镀方法沉积铬中间层,而使用四阴极反应性不平衡脉冲直流磁控溅射技术制备Ti,AlTiN,AlTiON和AlTiO层。使用溶胶-凝胶技术沉积ormosil层,该技术可提高吸光度并改善在空气和真空中的长期热稳定性。本发明提供了一种吸收率> 0.950,发射率<0.11(具有铬中间层的SS基底)和长期高的热稳定性(在循环加热条件下在500℃下在空气中和在600℃下约1000小时)的杂化多层太阳选择性涂层。真空中)。本发明的杂化多层太阳选择性涂层在金属和非金属基底上表现出较高的太阳选择性比,为约5-9。本发明的杂化多层太阳选择性吸收剂涂层具有高的抗氧化性,稳定的微观结构,高的粘附性和梯度组成,特别适用于集中收集器,如用于产生太阳能蒸汽的真空接收器管和菲涅耳接收器管。

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