METHOD OF ONLINE STRESS MEASUREMENT RESIDUAL DURING LASER ADDITIVE MANUFACTURING

摘要

A system and method for monitoring real time stress development of laser additive manufacturing. In some embodiments, the system comprises a laser machine, a laser deposition head, an illumination laser, a line laser, two CCD cameras, a spectrum meter, a computer, and an ultrasonic shot head. The CCD camera can record the molten pool height and the line laser can be directed behind the molten pool to measure the shape and/or height of the newly formed layer. The computer builds a real-time FEM model of the layer, calculates the displacement of the solidified surface, and then calculates the stress formed in the layer. The spectrum meter monitors for non-stress induced defects. The data is transferred into a computer to determine whether defects will occur and control the laser deposition and ultrasonic shot head to treat the area and prevent emergence of stress induced defect.