首页> 外国专利> A METHOD FOR MANUFACTURING OF TURBO CHARGER IMPELLER USING FORGED PROCESS

A METHOD FOR MANUFACTURING OF TURBO CHARGER IMPELLER USING FORGED PROCESS

机译:一种利用锻造工艺制造涡轮增压器叶轮的方法

摘要

The present invention relates to a method of manufacturing an impeller for a turbocharger using forging processing, and more specifically, as a method of manufacturing an impeller for a turbocharger using forging processing, comprising: (1) preparing a preform for manufacturing an impeller; (2) forming a first forging molded body through a first forging process in which a specific pressure is applied to the preform prepared through step (1) in a forging mold; (3) The first heat treatment solution treatment process and hot water after the first heat treatment solution treatment process to enhance the strength and hardness of the mechanical properties of the preliminary impeller molded into the first forged body through step (2) above? Performing a quenching treatment process; (4) Secondary forging molding by applying a specific pressure in the forging mold for the second forging of the preliminary impeller of the first forging molded body that has undergone the first heat treatment solution treatment process and the quenching treatment process through step (3) above Forming a secondary forged molded body through processing; (5) performing a secondary heat treatment solution treatment and aging treatment process on the pre-impeller of the secondary forged body formed through the secondary forging process through the step (4); And (6) processing the preliminary impeller of the secondary forged molded body subjected to the secondary heat treatment solution treatment and aging treatment through the step (5) through machining equipment to complete the manufacture of the impeller. It is characterized by its construction. According to the method of manufacturing an impeller for a turbocharger using forging processing proposed in the present invention, the first forging treatment, the first heat treatment solution treatment and quenching treatment, the second forging treatment and the , Secondary heat treatment solution treatment, aging treatment, and machining treatment are sequentially performed, but after the first heat treatment solution treatment process, the quench treatment is treated with hot water at a specific temperature instead of room temperature water, thereby precision casting Porosity, cracks, warping, dimensional deformation, hot cracks due to residual stress remaining inside the product during casting, and dimensional accuracy, etc., which may occur in the product, are effectively improved, and the S/N curve strength of the impeller is thereby improved. You can make it better. In addition, according to the method of manufacturing an impeller for a turbocharger using the forging process of the present invention, impeller products having excellent mechanical properties can be mass produced through a forging process and a heat treatment process, and thus price competitiveness can be further improved. have. In addition, according to the method of manufacturing an impeller for a turbocharger using forging processing of the present invention, manufacturing cost is reduced compared to the conventional method of manufacturing an expensive forged raw material by machining, as well as productivity and dimensions of precision casting. It is possible to solve the problem of precision and mechanical defects (strength, hardness), and make it possible to manufacture an impeller having characteristics requiring high precision and high rigidity.
机译:本发明涉及利用锻造加工制造涡轮增压器的叶轮的方法,更具体地,涉及利用锻造加工制造涡轮增压器的叶轮的方法,包括:(1)制备用于制造叶轮的预成型坯; (2)通过第一锻造工艺形成第一锻造成型体,其中在锻造模具中对通过步骤(1)制备的预成型坯施加特定压力。 (3)通过上述步骤(2)来提高成型为第一锻造体的初级叶轮的强度和硬度,以提高第一热处理溶液处理工序和第一热处理溶液处理工序后的热水?进行淬火处理过程; (4)通过在上述步骤(3)中经过了第一热处理溶液处理工序和淬火处理工序的第一锻造成型体的初级叶轮的第二次锻造的锻造模具中对第二锻造模具施加特定压力,进行二次锻造成型。通过加工形成二次锻造成型体; (5)对经过步骤(4)的二次锻造工艺形成的二次锻造体的预叶轮进行二次热处理溶液处理和时效处理; (6)通过工序(5),通过机械加工装置对经过了二次热处理溶液处理及时效处理的二次锻造成型体的初级叶轮进行加工,从而完成叶轮的制造。它的特点是其结构。根据本发明提出的利用锻造工艺制造涡轮增压器叶轮的方法,第一锻造处理,第一热处理溶液处理和淬火处理,第二锻造处理和第二热处理溶液处理,时效处理并依次进行机加工处理,但是在第一个热处理溶液处理过程之后,用特定温度的热水(而不是室温水)处理淬火处理,从而精确浇铸孔隙,裂纹,翘曲,尺寸变形,热裂纹通过有效地改善由于铸造时残留在产品内部的残余应力以及产品中可能出现的尺寸精度等,从而提高了叶轮的S / N曲线强度。您可以做得更好。此外,根据使用本发明的锻造工艺制造涡轮增压器的叶轮的方法,可以通过锻造工艺和热处理工艺来批量生产具有优异机械性能的叶轮产品,从而可以进一步提高价格竞争力。改善。有。另外,根据本发明的利用锻造加工制造涡轮增压器的叶轮的方法,与通过机械加工制造昂贵的锻造原材料的传统方法相比,降低了制造成本,并且精密铸造的生产率和尺寸也得以降低。 。可以解决精度和机械缺陷(强度,硬度)的问题,并且可以制造具有要求高精度和高刚性的特性的叶轮。

著录项

  • 公开/公告号KR20200117797A

    专利类型

  • 公开/公告日2020-10-14

    原文格式PDF

  • 申请/专利权人 (주)엠프로텍;

    申请/专利号KR20190040469

  • 发明设计人 김성진;

    申请日2019-04-05

  • 分类号B21K3/04;B21J1/06;B21J5/02;B21J5/12;C22F1/04;

  • 国家 KR

  • 入库时间 2022-08-21 11:05:48

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