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Fibre optic pressure transducers for disturbance measurements in transient aerodynamic research facilities

机译:瞬态空气动力学研究设施中用于扰动测量的光纤压力传感器

摘要

Experiments in the study of transient aerodynamics typically require pressure measurements with a high spatial and temporal resolution. Existing commercial pressure transducers are expensive and they provide a spatial resolution only on the order of millimetres. The full bandwidth of commercial devices (which extends to around 200 kHz) can only be utilised by exposing the transducer to the flow environment with very little thermal or mechanical protection. If insufficient protection is provided, the expensive commercial devices are likely to be damaged. Inexpensive pressure sensors based on extrinsic Fabry-Perot fibre optic interferometry are capable of measurement with a high spatial and temporal resolution. Thermal protection or isolation for these sensors is still required, but they can be exposed directly to the flow if the sensors are disposable (low cost). Excessive thermal or mechanical protection is not required for these sensors because the damaging heat transfer and particle impacts that may occur in transient aerodynamic facilities generally occur after the useful test flow. In this dissertation, a variety of construction techniques for diaphragm-based Fabry-Perot fibre optic pressure sensors were investigated and the advantages and disadvantages of all techniques are compared. The results indicate that using a zirconia ferrule as the substrate, a liquid adhesive as the bonding layer, and a polished copper foil as the diaphragm provide the best results. It is demonstrated that a spatial resolution on the order of 0.1 mm and a bandwidth to more than 100 kHz can be achieved with such constructions. A variety of problems such as hysteresis, response irregularity, low visibility and sensor non-repeatability were observed. By using a thinner bonding layer, a larger bonding area, longer cavity length, increased calibration period, and applying load cycling to the diaphragm, the hysteresis was minimized. Sensor response irregularity was also minimized using a polished diaphragm. Visibility increased to about 90% using active control of the cavity length during the construction process. Non-repeatability was found to be a consequence of adhesive viscoelasticity and this effect was minimized using a thin layer of adhesive to bond the diaphragm to the substrate. Due to the effects of adhesive viscoelasticity, the pressure sensors indicate an error of up to 10% of mean value for the reflected shock pressure. This error could not be further reduced in the current sensors configuration. Some new configurations are proposed to decrease the effect of sensor non-repeatability. The effect of pretensioning the diaphragm was investigated analytically but the results do not indicate any considerable advantage for the levels of pretension likely to be achieved in practice. However, the results do indicate that pretension effects caused by an environmental temperature change can damage the sensor during storage. The effect of the initial diaphragm deflection on the sensor performance and temperature sensitivity was modelled and the results show that an initial diaphragm deflection can improve the sensor performance. The effect of the thermal isolation layer on the sensor performance was also investigated and the results show that for a shock tube diaphragm bursting pressure ratio up to 5.7, heat transfer does not contribute to sensor errors for the first millisecond after shock reflection. However, it was found that the use of a thin layer of low viscosity grease can protect the sensor for about 20 ms while only decreasing its natural frequency by typically 17%. The grease layer was also found to decrease the settling time of a low damping ratio sensor by 40%. The sensor was successfully employed to identify an acoustic disturbance in a shock tube.
机译:瞬态空气动力学研究中的实验通常需要具有高时空分辨率的压力测量。现有的商业压力传感器价格昂贵,并且它们仅提供毫米级的空间分辨率。商业设备的全带宽(扩展到200 kHz左右)只能通过将换能器暴露在流动环境中而几乎没有热或机械保护的方式来利用。如果没有提供足够的保护,则可能会损坏昂贵的商用设备。基于外部法布里-珀罗光纤干涉仪的廉价压力传感器能够以高空间和时间分辨率进行测量。这些传感器仍然需要热保护或隔离,但是如果传感器是一次性的(低成本),它们可以直接暴露在流体中。这些传感器不需要过度的热保护或机械保护,因为在瞬态空气动力设施中可能发生的有害的热传递和粒子撞击通常会在有用的测试流程之后发生。本文研究了基于膜片的Fabry-Perot光纤压力传感器的各种构造技术,并比较了各种技术的优缺点。结果表明,使用氧化锆密封垫圈作为基材,使用液体粘合剂作为粘结层,并使用抛光的铜箔作为隔膜可以提供最佳的结果。已经证明,通过这种构造可以实现0.1mm的空间分辨率和超过100kHz的带宽。观察到各种问题,例如磁滞,响应不规则,可见度低和传感器不可重复。通过使用更薄的粘结层,更大的粘结面积,更长的腔体长度,更长的校准周期以及对膜片施加负载循环,磁滞现象得以最小化。使用抛光膜片还可以最大程度地减少传感器响应的不规则性。在施工过程中,通过主动控制型腔长度,能见度提高到约90%。发现不可重复性是粘合剂粘弹性的结果,并且使用薄薄的粘合剂层将隔膜粘合到基材上可以使这种影响最小化。由于粘合剂粘弹性的影响,压力传感器显示的反射冲击压力的平均值误差最高可达10%。在当前的传感器配置中,无法进一步减少该错误。提出了一些新的配置来减少传感器不可重复性的影响。对隔膜进行预张紧的效果已进行了分析研究,但结果并未表明在实践中可能实现的预张紧水平具有任何可观的优势。但是,结果确实表明,环境温度变化引起的预紧效应会在存储过程中损坏传感器。对初始膜片挠度对传感器性能和温度灵敏度的影响进行了建模,结果表明,初始膜片挠度可以提高传感器性能。还研究了热隔离层对传感器性能的影响,结果表明,对于冲击管膜片破裂压力比高达5.7的情况,传热在冲击反射后的第一毫秒内不会导致传感器误差。但是,发现使用低粘度润滑脂薄层可以保护传感器约20毫秒,而通常仅将其固有频率降低17%。还发现润滑脂层将低阻尼比传感器的建立时间缩短了40%。该传感器已成功用于识别减震管中的声音干扰。

著录项

  • 作者

    Sharifian S. Ahmad;

  • 作者单位
  • 年度 2003
  • 总页数
  • 原文格式 PDF
  • 正文语种 {"code":"en","name":"English","id":9}
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