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Effects of machining characteristics on electric discharge machine using different electrode materials

机译:加工特性对使用不同电极材料的放电加工机的影响

摘要

Electric discharge machining (EDM) is a non-traditional machining processes that involved a transient spark discharges through the fluid due to the potential difference between the electrode and the work piece. The aim of this project is to determine the proper electrode material for machining tool steels work pieces using electrical discharge machining (EDM). Basically, improper choose of electrode material in EDM machine may result a few problems like the machine may cause of poor machining performance and it will decrease the accuracy of the products. This paper presents a fundamental study of characteristic of electrode discharge machine (EDM) that is electrode wear ratio (EWR) and material removal rate (MRR) by using different electrode materials in order to increase the understanding of EDM processes. To archive this project objective, an experiment will be doing properly. By following the method, some literature review is going to do first before preparing the experimental set-up. Then experiment will be runs and the data of the experiment are taken. This is to make sure the analysis can be done in order to find the best electrode material. There are three electrodes material should be compared that are copper, brass and aluminum. Regarding the literature review, the higher material removal rate in the EDM machine, the better is the machining performance while the lower electrodes wear ratio in the EDM machine is the better and accurate performance characteristic. Thus as the expected result for this experiment, the copper electrode material will be the best electrode among others electrode for EDM machining process.
机译:放电加工(EDM)是一种非传统的加工工艺,由于电极和工件之间的电势差,涉及通过流体的瞬时火花放电。该项目的目的是确定使用放电加工(EDM)加工工具钢工件的合适电极材料。基本上,在EDM机床中电极材料的选择不当可能会导致一些问题,例如机床可能会导致加工性能下降,并降低产品的精度。本文通过使用不同的电极材料,对电极放电机(EDM)的特性进行了基础研究,即电极磨损率(EWR)和材料去除率(MRR),以增进对EDM工艺的了解。为了归档该项目目标,将进行适当的实验。通过遵循该方法,在准备实验装置之前首先要进行一些文献综述。然后将运行实验并获取实验数据。这是为了确保可以进行分析以找到最佳的电极材料。应比较三种电极材料:铜,黄铜和铝。关于文献回顾,电火花加工机中较高的材料去除率,加工性能越好,而电火花加工机中较低的电极磨损率则是更好,更精确的性能特征。因此,作为该实验的预期结果,铜电极材料将是用于EDM加工工艺的其他电极中最好的电极。

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