Process simulator for time-dependent material and energy flow in a continuous casting system

摘要

A process simulator is developed for the material and energy flow in a continuous casting system which utilizes an electron-beam energy source. A time-dependent, one-dimensional model is used which accounts for energy transport within the ingot and transport to the surroundings by conduction, thermal radiation, and the formation of secondary electrons. Also included are the mass and energy additions associated with the poured metal. A modified finite element method is used to solve the energy equation while tracking boundaries at the pool surface and solidification zone. Model parameters are determined using results from a steady-state experiment and a more detailed two-dimensional model for fluid flow and energy transport. For a transient experiment with pouring, a comparison is made between predicted and measured heat flows.