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QUALITY CONTROL OF BLAST-FURNACE COKE

机译:高炉焦炭的质量控制

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Production data for coking shop 2 and blast furnace 5 in 1998 mainly confirm the recommendations based on the 1996 results given by the new estimation method. The changes in batch composition adopted are largely useful. Eliminating secondary coking coal and replacing gas-grade coal with soft gas-grade coal improves the operation of blast furnace 5. Eliminating Neryungr coal and increasing the soft-coal content in the batch above 30 percent proves undesirable. In coke-production conditions, during the research period, grades of coal may be ranked in order of decreasing blast-furnace effectiveness as follows: lean sintering coal; soft coal; coking coal; gas-grade soft coal; and gas-grade coal. Less grinding of the coal batch and more prolonged coking, while improving almost all the quality characteristics of the coke, impair the operation of blast furnace 5. The only recommendation not confirmed in the test period is more prolonged coking. This is probably due to the change in the qualitative composition of the coal batch, for which a different duration of coking must be optimal. Changing the batch composition may be expected to increase furnace productivity by a further 8.11 percent and to reduce coke consumption by 6.41 percent. However, the technological parameters selected for improvement of the coke characteristics neutralize any possible positive results. Direct estimation of the influence of coke production on blast-furnace operation is more reliable, simpler, and more economical than the classical method based on quality characteristics of the coke. The classical method is less accurate in blast-furnace control because the outcome of change in coke quality is uncertain. It has been shown that, in some situations, the dependence of blast-furnace operating parameters on the characteristics of coke is qualitatively and quantitatively different from the generally accepted concepts. In addition, some of the most important characteristics of coke quality - for example, the hot strength - are not monitored by existing methods. The new method of evaluating the influence of coke quality on blast-furnace operation directly in terms of its production parameters needs to be tested in practice. If it proves suitable and effective, it should be adopted as the basic technique in coke-production and blast-furnace shops.
机译:1998年炼焦车间2和高炉5的生产数据主要根据新估算方法给出的1996年结果确认了建议。采用的批次组成更改非常有用。消除二次焦化煤并用软气态煤代替气态煤可改善高炉5的运行。事实证明,消除Neryungr煤并将批次中的软煤含量提高到30%以上是不希望的。在焦炭生产条件下,在研究期间,可以按降低高炉效率的顺序对煤的等级进行排序,如下所示:烟煤;焦练煤;气级软煤;和天然气级煤。减少煤炭批料的研磨并延长焦化时间,同时改善几乎所有焦炭的质量特性,从而损害高炉5的运行。在测试期间未确认的唯一建议是延长焦化时间。这可能是由于煤批料的定性组成发生了变化,为此必须选择不同的焦化持续时间。改变批料组成有望使熔炉生产率进一步提高8.11%,并使焦炭消耗降低6.41%。然而,为改善焦炭特性而选择的技术参数抵消了任何可能的积极结果。与基于焦炭质量特征的经典方法相比,直接估算焦炭生产对高炉操作的影响更可靠,更简单且更经济。由于焦炭质量变化的结果尚不确定,因此传统方法在高炉控制中的准确性较差。已经表明,在某些情况下,高炉操作参数对焦炭特性的依赖性在质量和数量上与普遍接受的概念不同。此外,现有方法无法监控焦炭质量的某些最重要特征(例如,热强度)。直接根据生产参数评估焦炭质量对高炉操作影响的新方法需要在实践中进行测试。如果证明有效且有效,则应将其作为焦炭生产和高炉车间的基本技术。

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