In situ carbonization of a soft-template to directly synthesize crystalline mesoporous metal oxides with high surface areas

摘要

High-surface-area crystalline mesoporous d° metal oxides such as Ta2O5, Nb2O5, and TiO2 were synthesized via a one-pot method using pluronic triblock copolymer P-123 as a structure directing agent. Mesostructure stability during metal oxide crystallization via high temperature calcination is difficult to maintain in such synthesis. In this study, two heat treatments were proven to play a key role in achieving this goal. The first one is the intermediate heat treatment that preconsolidates the mesostructure and partially decomposes P-123 into carbon-rich species. The second heat treatment relies on high temperature calcination under an inert atmosphere to simultaneously form carbon wrapping on the metal oxides in situ and achieve crystallization of metal oxides. These two treatments successfully restricted the porous structure collapse and crystal size growth during high temperature crystallization. The as-synthesized crystalline mesoporous metal oxides show disordered mesoporous structures consisting of polycrystals. Notably, the commonly used P-123 surfactant without the sp~2-hybridized carbon forms much amorphous carbon in situ, which effectively restricts mass transfer during crystallization and thus successfully prevents crystal size growth.