Three Al-AlN composites (2024, 6060, 5754 with approx 45 vol percent AlN) fabricated by squeeze casting were studied by TEM. Chemical reactions occurring at the matrix-AlN interfaces have been investigated. MgAl_2O_4 spinel crystals were found in 6060 and 5754 composites. The magnesium element of the matrix reacts with a very thin alumina layer which is deposited on the AlN surfaces during the liquid infiltration step. The 5754 composites exhibited a stronger reaction leading to the formation of MgO phases with the spinel. Degradation of the mechanical properties was clearly shown in that case. A faceting of the AlN surfaces was observed in all composites.
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