Three-Dimensional Nanoporous Cellulose Gels as a Flexible Reinforcement Matrix for Polymer Nanocomposites

摘要

With the world's focus on utilization of sustainable natural resources, the conversion of wood and plant fibers into cellulose nanowhiskersanofibers is essential for application of cellulose in polymer nanocomposites. Here, we present a novel fabrication method of polymer nanocomposites by in-situ polymerization of monomers in three-dimensionally nanoporous cellulose gels (NCG) prepared from aqueous alkali hydroxide/urea solution. The NCG have interconnected nanofibrillar cellulose network structure, resulting in high mechanical strength and size stability. Polymerization of the monomer gave P(MMA/BMA)/NCG, P(MMA/BA)/NCG nanocomposites with a volume fraction of NCG ranging from 15% to 78%. SEM, TEM, and XRD analyses show that the NCG are finely distributed and preserved well in the nanocomposites after polymerization. DMA analysis demonstrates a significant improvement in tensile storage modulus E' above the glass transition temperature; for instance, at 95 degrees C, E' is increased by over 4 orders of magnitude from 0.03 MPa of the P(MMA/BMA) up to 350 MPa of nanocomposites containing 15% v/v NCG. This reinforcement effect can be explained by the percolation model. The nanocomposites also show remarkable improvement in solvent resistance (swelling ratio of 1.3-2.2 in chloroform, acetone, and toluene), thermal stability (do not melt or decompose up to 300 degrees C), and low coefficients of thermal expansion (in-plane CTE of 15 ppm.K-1). These nanocomposites will have great promising applications in flexible display, packing, biomedical implants, and many others.