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Tundish Flow Optimization and Steel Grade Change Prediction

机译:中间包流量优化和钢种变化预测

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Tundish design is of great importance for the stability of the casting process and for the quality of the cast product. This paper presents some criteria determined for the optimization of the flow pattern in the tundish, based on the casting experience and Computational Fluid Dynamics, Among such criteria can be mentioned a) steel temperature delivery to the strands, b) inclusions behaviour, c) entrapment of the cover tundish powder, d) erosion of the tundish refractory, etc. The determination of such criteria permits to optimize a tundish design very quickly and in the same time to standardize the tundish geometry according to the casting plant layout and productivity. Additionally, it will be presented the work done for the tuning of a new model that predicts the steel grade change in tundish. The transient fluid dynamics simulations for certain tundish geometry permit to investigate the steel mixing in tundish and strands, tuning the above model. These simulations consider the real tundish filling with new steel grade. For each strand this model predicts the temporally concentration of the two steels during the grade change. The model is set up on some dilution interconnecting elementary cells that describe the shroud and each strand. The cells are considered with uniform concentration. Such a kind of model is very useful in the definition of the technological practice for the steel grade change operation.
机译:中间包设计对于铸造工艺的稳定性和铸造产品的质量至关重要。本文基于铸造经验和计算流体动力学,提出了一些确定中间包中流型优化的标准,其中可以提及的有以下几种标准:a)钢水向铸坯的温度传递; b)夹杂物行为; c)夹带d)中间包耐火材料的侵蚀等。确定这些标准允许非常快速地优化中间包设计,同时根据铸造厂的布局和生产率标准化中间包的几何形状。此外,还将介绍调整新模型的工作,该模型可预测中间包中钢种的变化。对于某些中间包几何形状的瞬态流体动力学模拟,可以研究中间包和钢绞线中的钢混合情况,并调整上述模型。这些模拟考虑了新钢种的实际中间包填充。对于每个钢绞线,此模型都可以预测等级变化期间两种钢的时间集中度。该模型建立在一些稀释互连基本单元上,这些基本单元描述了覆盖物和每条链。认为细胞具有均匀的浓度。这种模型对于定义钢种变更操作的技术实践非常有用。

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