Synergistic flame retardant mechanism of lanthanum phenylphosphonate and decabromodiphenyl oxide in polycarbonate

摘要

Lanthanum phenylphosphonate (LaHPP) was synthesized through solution reflux method with a hydrothermal reaction. The synergistic effect of decabromodiphenyl oxide (DBDPO) and LaHPP on thermal stability and flame retardancy of polycarbonate (PC) were investigated. Transmission electron microscope graphs showed that LaHPP dispersed well in the PC matrix. Thermogravimetric analyses indicated that the addition of LaHPP into PC/DBDPO composites led to better thermal stability. An appropriate content (1 wt%) of LaHPP could improve the UL94 rating (from V-2 to V-0) and limiting oxygen index value (from 32.8 to 40.5%) dramatically, and also brought an effective reduction in peak heat release rate and smoke release rate in cone calorimeter. Investigation of gaseous pyrolysis products and char residues demonstrated that LaHPP promoted the formation of more compact and solid chars, which acted as physical barriers to inhibit heat and oxygen transfer. The inside char layers also provided more space and time for DBDPO to play its flame retardant role in gaseous phases. POLYM. COMPOS., 40:986-999, 2019. (c) 2018 Society of Plastics Engineers