Role of surface interactions in the synergizing polymer/clay flame retardant properties

摘要

The absorption of resorcinol di(phenyl phosphate) (RDP) oligomers on clay surfaces has been studied in detail and is being proposed as an alternative method for producing functionalized clays for nanocomposite polymers. The ability of these clays to be exfoliated or intercalated in different homopolymers was investigated using both transmission electron microscopy and small-angle X-ray scattering results, compared with contact angle measurements on Langmuir - Blodgett clay monolayers, where the interfacial energies were used as predictors of the polymer/clay interactions. We found that the contact angle between PS/RDP clay monolayer substrates was ～2.5°, whereas the angle for polystyrene (PS)/Cloisite 20A clays substrates was ～32°, consistent with the large degree of exfoliation observed in PS for the RDP-coated clays. The interfacial activity of these clays was also measured, and we found that the RDP-coated clays segregated to the interfaces of PC/poly(styrene-co- acrylonitrile) blends, while they segregated into the poly(methyl methacrylate) (PMMA) domain of PS/PMMA blends. This morphology was explained in terms of the relative energy advantage in placing the RDP versus the Cloisite clays at the interfaces. Finally, we demonstrated the effects of the relative surface energies of the clays in segregating to the blend air interface when heated to high temperatures. The segregation was shown to affect the composition and mechanical properties of the resulting chars, which in turn could determine their flame retardant response.