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CALCULATING STRESSES IN THE REFRACTORY LINING OF A HEATING PANEL IN A COKING BATTERY ON THE BASIS OF THE ACTUAL LOADS

机译:根据实际载荷计算焦化电池加热板耐火衬里中的应力

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摘要

Strength calculations on heating panels in coking batteries may be based on experimental data on the coking pressure in industrial ovens, which leads to a substantial change in one's views on the design strength of the panels. It is found that the experimentally determined coking-pressure of 20 kPa in the region of the bottom opposite the third fuel channel and decreases linearly almost to zero towards the dome and changes in accordance with the bulk density of the load, where the maximal deflection is 0.329 mm. This is larger by almost a factor 3 than the value obtained by calculation for the coking pressure usually assumed (7 kPa). The experimentally found level of deflection of the panel is much larger (by about a factor 100) than the calculated values. The most likely reason is the motion of the top of the panel under the transverse forces exceeding the frictional force between the bricks at the top of the unsupported panel and the cover, which leads to redistribution of the load on the panel and consequently to its failure. The largest compressive stresses in the panel stack for the form of loading described in item 2 above is about 870 kPa, which is close to the limiting permissible compressive stress for dinas. However, the distribution ofthe coking pressure along and up the coking chamber assumed in this model is only an assumed one. Research is needed to obtain scientifically sound input data for designing coking batteries, which it is important to extend.
机译:焦化电池中加热板的强度计算可以基于工业烤箱中焦化压力的实验数据,这会导致人们对板设计强度的看法发生重大变化。已经发现,在与第三燃料通道相对的底部区域中,实验确定的焦化压力为20 kPa,并朝着圆顶线性减小至几乎为零,并根据负载的堆积密度而变化,其中最大挠度为0.329毫米这比通常假定的焦化压力计算得出的值(7 kPa)大了近三倍。实验发现的面板挠度水平比计算值大得多(大约100倍)。最可能的原因是,在横向力作用下,面板顶部的运动超过了无支撑面板顶部的砖块与盖子之间的摩擦力,这导致了负载在面板上的重新分配,从而导致其失效。对于上面第2条中所述的载荷形式,面板堆中的最大压缩应力约为870 kPa,接近dinas的极限允许压缩应力。然而,在该模型中假设的焦化压力沿焦化室上下的分布只是一个假设。需要进行研究以获取科学合理的输入数据来设计焦化电池,这一点很重要。

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