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Special features of welding high-strength, high-alloy steel with mixed carbide-intermetallic hardening

机译:硬质合金-金属间混合硬化焊接高强度高合金钢的特点

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30N8K4KhMF (VKS-6) steel, design for replacing 30KhGSN2A steel in heavily loaded structures, is characterised by identical hot and cold cracking resistance in welding (cold cracks appear at a hydrogen content in the weld of 4.5 cm~3/100 g) and approximately the same level of standard mechanical properties with higher cold strength and fracture toughness.The special feature of welding 30N8K4KhMF (VKS-6) steel is the susceptibility to the formation in the weld metal of a stable crystallisation structure with the appearance of large macrograins and woody structure on the fracture surface. This decreases the impact toughness by 30-40 percent and the low-cycle fatigue endurance decreases 2-3 times. An increase of the welding speed above 4 mm/sec, welding in long sections (with cooling of the individual layers), and two-pass welding with the second pass made on hot metal in EBW enables these phenomena to be eliminated.The application of FBW with subsequent heat treatment results in full strength of the welded joints in comparison with the parent metal, with similar low-cycle fatigue and fracture toughness values. It was shown possible to carry out EBW of components strengthened by heat treatment with a tensile strength of the welded joint of 1600 MPa at KCU~(20)> 0.60 MJ/m~2.In arc welding methods using Sv-18N8KhMF-VI filler wire, the strength of the joints is higher than 1300 MPa with or without subsequent heat treatment. The impact toughness of the metal of the welded joint is not lower than that of the parent metal.
机译:30N8K4KhMF(VKS-6)钢设计用于在重载结构中替代30KhGSN2A钢,其特点是在焊接中具有相同的抗热裂性和冷裂性(焊缝中的氢含量为4.5 cm〜3/100 g时会出现冷裂纹),并且与30N8K4KhMF(VKS-6)30N8K4KhMF(VKS-6)钢焊接的特点是,在焊缝金属中易形成稳定的结晶组织,并出现大晶粒和大晶粒。断裂面上的木质结构。这将使冲击韧性降低30-40%,并且低周疲劳强度会降低2-3倍。将焊接速度提高至4 mm / sec以上,进行长段焊接(冷却各层)以及在EBW中对铁水进行第二道焊的两道焊可以消除这些现象。与母材相比,经过后续热处理的FBW可以使焊接接头具有充分的强度,并具有相似的低周疲劳和断裂韧性值。结果表明,在KCU〜(20)> 0.60 MJ / m〜2的条件下,可以进行热处理增强的零件的EBW,焊接接头的抗拉强度为1600 MPa。在使用Sv-18N8KhMF-VI填充剂的电弧焊方法中焊丝,无论是否进行后续热处理,接头的强度均高于1300 MPa。焊接接头的金属的冲击韧性不低于母材的冲击韧性。

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