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Influence of compacted graphite on solidification morphology of cast iron

机译:压实石墨对铸铁凝固形态的影响

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The solidification morphology of compacted graphite (CG) iron has been studied by means of quenching experiments. It allows being able to visualize the solidification sequence in cylindrical castings of dia 38 mm (1.5 in.). The CG structure results from insufficient magnesium treatment. The solidification mode is compared to that of gray and ductile irons. Compacted graphite iron exhibits a solidification morphology that is close to the one of ductile iron. A mushy state is created during the initial part of the solidification. After about 40% of the solidification time, the peripheral layer solidifies faster than in the case of ductile iron. It results in an earlier creation of a tight peripheral layer due to the interruption of the continuous liquid channels. The number of nodules, as well as the number of CG particles, continuously increases during the solidification. Literature reveals that the feeding characteristics of CG irons are more akin to those of gray iron. Two reasons explain this behavior. First, the direct growth of the CG particles allows the transfer of the graphite expansion directly to the melt, as opposed to ductile iron where the solid skeleton in the mushy zone passes the expansion onto the mold wall. The second reason is the earlier formation of a tight peripheral layer, which also shifts the feeding features of CG iron in the direction of those of gray iron. The dendrite fraction of ductile iron remains constant in hypereutectic compositions at about 19%. This is opposed to gray iron, which shows a continuous decrease of the dendrite fraction with increasing carbon equivalent.
机译:通过淬火实验研究了压实石墨(CG)铁的凝固形态。它可以使直径38毫米(1.5英寸)的圆柱形铸件中的凝固过程可视化。 CG结构是由于镁处理不足引起的。将凝固模式与灰铁和球墨铸铁的凝固模式进行比较。压实的石墨铁表现出的凝固形态接近球墨铸铁的一种。凝固初期会产生糊状。在大约40%的凝固时间后,外围层的凝固速度比球墨铸铁快。由于连续液体通道的中断,导致较早产生紧密的外围层。在凝固过程中,结核的数量以及CG颗粒的数量不断增加。文献显示,CG铁的进料特性与灰铁更相似。有两个原因可以解释这种现象。首先,CG颗粒的直接生长允许石墨膨胀直接转移到熔体中,与球墨铸铁相反,在球墨铸铁中,糊状区域中的固体骨架将膨胀传递到模具壁上。第二个原因是较早形成紧密的外围层,这也使CG铁的进给特征向灰铁的方向移动。球墨铸铁的枝晶分数在过共晶成分中保持恒定,约为19%。这与灰铸铁相反,灰铸铁显示出随着碳当量的增加,枝晶含量不断降低。

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