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Combined Fatigue Life Test and Extrapolation of Turbine Disk Mortise at Elevated Temperature

机译:高温下疲劳寿命试验和涡轮盘榫的外推法

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摘要

To investigate the crack failure of a certain turbine disc mortise, a test system with a new low- and high-cycle noninterfering loading scheme was established to study the low- and high-cycle combined fatigue (L-HCCF) of fir-tree mortise at elevated temperature. Then, for 50 and 100 Hz vibrations with constant stress amplitude superimposed on the same low cycle loading, respectively, the contrast L-HCCF life tests of light- and serious-corrosive disc mortises were carried out. Through real-time crack detection of the first teeth, the crack propagation rule of fir-tree mortise, a typical multiple load path structure, was obtained. Finally, a new method, two-frequency-ratio method, was presented to relate the load and life of laboratory test to the equivalent those of service in order to help the definition of the failure criteria for serious-corrosive discs in actual practice. The extrapolative results show that the life policies in use for light-corrosive turbine disc can not be applied to serious-corrosive disc directly because its reliable life is greatly less than an overhaul schedule, and it is urgent to establish criteria for withdrawal from service of the serious-corrosive discs to assure the structural integrity of this aeroengine.
机译:为了研究某个涡轮盘榫眼的裂纹破坏,建立了具有新的低循环和高循环无干扰加载方案的测试系统,以研究杉木树榫的低循环和高循环组合疲劳(L-HCCF)。在高温下。然后,对于分别在相同的低循环载荷下叠加了恒定应力幅度的50 Hz和100 Hz振动,分别进行了轻度和重度腐蚀圆盘榫眼的对比L-HCCF寿命测试。通过对第一颗牙齿的实时裂纹检测,获得了典型的多载荷路径结构枞树榫眼的裂纹扩展规律。最后,提出了一种新的方法,即两频比法,将实验室测试的负荷和寿命与服务的等效寿命联系起来,以帮助在实践中确定严重腐蚀的圆盘的失效标准。外推结果表明,光腐蚀涡轮盘的使用寿命策略不能直接应用于严重腐蚀盘,因为其可靠寿命大大少于大修时间表,因此迫切需要建立退出服务的标准。严重腐蚀的盘片可确保该航空发动机的结构完整性。

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