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Experimental and numerical analysis of clamped joints in front motorbike suspensions

机译:摩托车前悬架夹紧接头的实验和数值分析

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Clamped joints are shaft-hub connections used, as an instance, in front motorbike suspensions to lock the steering plates with the legs and the legs with the wheel pin, by means of one or two bolts. The preloading force, produced during the tightening process, should be evaluated accurately, since it must lock safely the shaft, without overcoming the yielding point of the hub. Firstly, friction coefficients have been evaluated on “ad-hoc designed” specimens, by applying the Design of Experiment approach: the applied tightening torque has been precisely related to the imposed preloading force. Then, the tensile state of clamps have been evaluated both via FEM and by leveraging some design formulae proposed by the Authors as function of the preloading force and of the clamp geometry. Finally, the results have been compared to those given by some strain gauges applied on the tested clamps: the discrepancies between numerical analyses, the design formulae and the experimental results remains under a threshold of 10%.
机译:夹紧接头是轴-轮毂连接,例如,在前摩托车悬架中使用,通过一个或两个螺栓将转向盘的脚和脚的销锁定。在拧紧过程中产生的预紧力应准确评估,因为它必须安全地锁定轴,而又不会超过轮毂的屈服点。首先,通过采用“实验设计”方法,对“临时设计”的样本进行了摩擦系数评估:施加的拧紧扭矩与施加的预紧力精确相关。然后,已经通过FEM和利用作者提出的一些设计公式,根据预紧力和夹具几何形状来评估夹具的拉伸状态。最后,将结果与使用在测试夹具上的某些应变仪给出的结果进行了比较:数值分析,设计公式和实验结果之间的差异保持在10%的阈值以下。

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